USG

Senior Researcher, Plastic Materials

USG

full-time

Posted on:

Origin:  • 🇺🇸 United States

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Salary

💰 $98,640 - $131,520 per year

Job Level

Senior

About the role

  • Oversee material selection, formulation development, and process optimization within extrusion operations
  • Lead assessment and selection of thermoplastic resins, additives, and fillers to meet mechanical, thermal, and aesthetic requirements
  • Develop and optimize material formulations through laboratory trials utilizing DSC, TGA, Rheology, and other analytical techniques
  • Collaborate with extrusion engineers to refine process parameters (temperature, screw configuration, back pressure, throughput)
  • Diagnose and address material-related defects and implement corrective measures
  • Establish standardized protocols for material testing and acceptance criteria with thorough documentation and traceability
  • Engage with suppliers to qualify new polymers, negotiate technical specifications, and manage trial shipments
  • Support product innovation by evaluating emerging polymer chemistries and sustainability initiatives (bio-resins, recycled content)
  • Provide technical training and mentorship to production and quality personnel
  • Report directly to the Laboratory Director and collaborate with multidisciplinary teams focused on construction-related products

Requirements

  • PhD or Master’s degree in Polymer Science, Materials Engineering, or a related discipline
  • A minimum of 5 years’ experience (PhD) or 10 years’ experience (Master’s) in plastic extrusion development or materials laboratory settings
  • Comprehensive understanding of thermoplastic extrusion processes, screw designs, and troubleshooting techniques
  • Proficiency in the operation of polymer characterization instruments, including DSC, TGA, rheometer, and melt flow indexer
  • Strong analytical and problem-solving capabilities
  • Demonstrable experience in Design of Experiments (DOE) and statistical process control methodologies
  • Experience in polymer compounding, formulation development, and process optimization
  • Ability to diagnose and address material-related defects (surface imperfections, dimensional inconsistencies, melt fracture)
  • Excellent communication skills and proven ability to collaborate across functions
  • Willingness and ability to travel to manufacturing plants and customer sites as necessary
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