E-Space

Composites Manufacturing Engineer

E-Space

full-time

Posted on:

Origin:  • 🇺🇸 United States

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Job Level

Mid-LevelSenior

Tech Stack

AssemblyERPIoT

About the role

  • Support development, scale-up, and optimization of advanced composite structures for aerospace applications and hands-on manufacturing in a fast-paced production environment
  • Develop, implement, and optimize composite manufacturing processes (layup, cure, bonding, trimming, machining, and assembly)
  • Translate engineering requirements into robust manufacturing work instructions and tooling concepts
  • Collaborate with design engineering, quality, and production teams to ensure manufacturability, repeatability, and cost-effectiveness of composite parts
  • Conduct process development trials and lead root cause analysis for non-conformances, implementing corrective and preventive actions
  • Define tooling requirements and support the design, procurement, and qualification of new tooling and fixtures
  • Drive continuous improvement initiatives in cycle time reduction, yield improvement, and automation of composite processes
  • Prepare and maintain process documentation, including standard operating procedures (SOPs), travelers, and control plans
  • Support supplier qualification and technical reviews for composite materials and processes
  • Train and mentor technicians and junior engineers on composite processes and best practices
  • Ensure compliance with industry standards (e.g., ASTM, SAE, NADCAP) and internal quality requirements

Requirements

  • Bachelor’s degree in Aerospace, Mechanical, Materials Engineering, or related field (advanced degree preferred)
  • 5+ years of experience in composites manufacturing engineering, preferably in aerospace or high-performance applications
  • Hands-on expertise with prepreg layup, resin infusion, autoclave/oven cure, bonding, and NDI (non-destructive inspection) techniques
  • Strong knowledge of composite materials, resin systems, and structural adhesives
  • Familiarity with CAD tools (e.g., CATIA, NX, SolidWorks) and PLM/ERP systems
  • Experience developing tooling and fixturing for composite components
  • Proven track record of driving process improvements in a production environment
  • Excellent problem-solving, root cause analysis, and statistical process control skills
  • Strong written and verbal communication skills; able to interface across engineering, production, and leadership teams
  • Ability to work in a fast-paced, hands-on environment with shifting priorities and aggressive schedules
  • Ability to work extra hours, including nights and weekends, to meet critical deadlines and mission goals
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