Form Energy

Staff Manufacturing Engineer

Form Energy

full-time

Posted on:

Origin:  • 🇺🇸 United States • Virginia, West Virginia

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Job Level

Lead

About the role

  • Develop and scale automation systems enabling efficient, reliable, high-quality manufacturing of Form Energy’s Iron‑Air multi-day battery.
  • Design, deploy, and scale automation solutions across first-of-kind manufacturing equipment.
  • Partner with equipment, process, and operations teams to identify automation opportunities and integrate new technologies.
  • Define and drive requirements for automation in new equipment builds, ensuring seamless integration with manufacturing systems.
  • Lead commissioning and qualification of automated systems in a fast-paced production environment.
  • Develop automation strategies for material handling, in-line inspection, data collection, and error-proofing.
  • Mentor and support engineers, technicians, and junior process engineers in troubleshooting and continuous improvement of automated equipment.
  • Champion safety while scaling initial process designs to full production volume.

Requirements

  • 7+ years of experience in manufacturing or automation engineering, ideally in pilot line, NPI, or scale-up environments.
  • Demonstrated ability to design and implement automation solutions that improve safety, quality, and throughput.
  • Hands-on experience with manufacturing automation systems including robotics, vision systems, sensors, and automated material handling.
  • Familiarity with PLCs and HMIs for equipment integration (Rockwell, Siemens, or similar); ability to troubleshoot and collaborate with controls engineers.
  • Proficiency with 3D CAD (Solidworks, CATIA, etc) and 2D CAD (AutoCAD).
  • Strong analytical and problem-solving skills, with experience using data-driven methods to optimize automated systems.
  • Excellent communication and organizational skills, with a track record of cross-functional collaboration.
  • Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, Electrical Engineering, Mechatronics, or a related field.
  • Ability to work onsite from the listed work location (Form Factory 1, Weirton, WV); relocation assistance available.
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