Ford Motor Company

Battery Cell Integration and Test Engineer

Ford Motor Company

full-time

Posted on:

Origin:  • 🇺🇸 United States

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Job Level

Junior

About the role

  • Determine battery cell capability and performance, and interface with battery pack and vehicle teams to integrate the cell for use in Mild Hybrid (mHEV), Full Hybrid (FHEV), Plug-in Hybrid(PHEV) and Battery Electric (BEV) vehicles
  • Interface with core and unit battery pack engineering teams (thermal, mechanical, and electrical)
  • Interface with hybrid vehicle systems teams, energy analysis team
  • Analyze vehicle and battery pack data as related to cell usage, performance, and life
  • Cell performance, life, and degradation investigations and testing. Co-ordinate this work with cell modeling team
  • Develop calibrations for cell-related battery controls; support advanced controls algorithm development
  • Lead core design and release activities for electrified vehicle battery cell component
  • Support cell related Unit GPDS deliverables for next generation battery programs
  • Work with cell suppliers to develop quality documents for production (DFMEA, PFMEA, Control Plans, Engineering Specification)
  • Support cell supplier validation items, coordinate regular communications with cell supplier (develop and coordinate test plans, review test data, evaluate design changes)
  • Coordinate and/or conduct cell and battery pack characterization testing; analyze test data and provide engineering recommendations
  • Develop cell and battery pack test methods; Key Life Test development and evaluation
  • Assist with new battery cell technology assessments
  • Awareness of and compliance with high-voltage safety practices.

Requirements

  • B.S. in Engineering (Chemical Engineering with emphasis in energy storage or Mechanical/Electrical Engineering with battery experience)
  • 3 months+ direct experience with analyzing/evaluating designs and data.
  • Fluency with Data analysis software (MATLAB, Excel, INCA, ATI)
  • Familiarity with powertrain controls, battery controls, test scripting, and CAN
  • Knowledge of battery test equipment (cyclers, thermal chambers, chillers)
  • Self-motivated, willing to learn, good written & verbal communication skills, team-oriented
  • High Voltage Safety Training
  • Must be legally authorized to work in the United States (Visa sponsorship not available)
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