Lead/support High Time in Service Quality Projects using 8D / Design for Six Sigma processes on aggressive timelines to support IPTSE’s warranty spend and failure rate reduction targets.
Responsibilities include evaluation of high warranty spend/failure rate subsystems and engine/vehicle applications with a focus on issues that contribute to > 12 months in service warranty and/or are typically design/physics related.
Projects will be expected to rapidly work through 8D/DFSS processes including problem definition, root cause identification and verification, implementation of interim and permanent corrective actions, validation, read across and prevent recurrence.
Project leaders/supporters will be expected to present frequently to senior management project status and results, work closely with quality, powerpack and core engineers and TS’s and maintain required project documentation including 1-pagers, 6-panels, 8D reports, management summary documents, etc.
Strong focus on warranty data/trend analysis, part return analysis and physical understanding of engine/powertrain systems and subsystems as key tools to identification root cause and interim and permanent corrective actions.
Ability to design, execute or coordinate analytical and physical testing from component bench level to full powertrain/vehicle testing to identify root cause, replicate quality issues and validate fixes.
Service and design for serviceability experience a plus with focus on improving repair efficiency, reducing cost per repairs and develop methods for identifying lower cost per repair opportunities.
Identify and document lessons learned for knowledge preservation.
Requirements
Bachelor’s degree in engineering or related degree
2+ plus years of experience leading projects
2+ years of experience with internal combustion engines or after-treatment systems in one or more of the following areas: Design, Test, Controls, Calibration.
6-Sigma green belt/black belt and Design for Six Sigma experience a plus.
Knowledge of key engine and powertrain subsystem: for example base engine, cooling, airpath, fuel, after-treatment, etc.
Strong project management, problem solving and organization skills
Excellent teamwork and communication skills
Self-starter with the ability to manage multiple work streams simultaneously
Enjoys taking on new challenges, embraces learning and discovery.
Visa sponsorship is NOT available for this position. Candidates must be legally authorized to work in the United States.