Lead development, implementation, and management of advanced digital tools and testing strategies for Ford's next-generation EV product line.
Partner with engineering and technical teams building full-stack applications for global EV manufacturing plants and develop technology roadmaps.
Oversee projects related to digital software, advanced test system development, automation, budgets, schedules, and cross-functional deliverables for new EV programs.
Manage deployment and integration of digital manufacturing tools (MES, IoT sensors, data analytics) and ensure data flow between OT (plant-floor controls, PLCs) and IT (ERP, cloud platforms).
Apply AI/ML to create intelligent manufacturing systems and oversee software frameworks for electric propulsion, inverter control, sensor management, and fault detection.
Design, develop, and implement advanced automated and manual test systems, focusing on EOL test stations for high-voltage battery systems and electric drive units.
Implement advanced diagnostic software and infrastructure, lead prognostics development for HV batteries, analyze test data and yield metrics to drive corrective actions.
Champion continuous improvement initiatives using Lean and Six Sigma, leverage testing and diagnostic data to improve OEE, reduce scrap, and drive innovation.
Requirements
Bachelor’s degree in a relevant engineering (e.g., Electrical, Computer, Mechanical, Manufacturing, etc) or a Computer Science field.
Significant experience, often 7-10+ years’ experience in manufacturing engineering, with hands-on expertise in software development, test engineering, and diagnostics, specifically within the automotive industry, preferably with EV programs.
Proven experience leading the development and deployment of manufacturing software solutions, including integrating plant-floor controls with cloud-based intelligence.
Preferred: Master’s degree in a relevant engineering or Computer Science field.
Preferred: Familiarity with test automation frameworks, data acquisition systems, and enterprise systems (MES, ERP), as well as experience with AI/ML applications in manufacturing.
Preferred: Demonstrated leadership skills with the ability to manage, mentor, and develop diverse technical teams, including those focused on hardware, firmware, and software.
Preferred: Strong understanding of EV architectures, high-voltage battery systems, electric propulsion, and associated diagnostic and testing challenges.
Preferred: Excellent problem-solving, analytical, communication, and project management skills.