Create, execute, coordinate, and support the design of experiments, test methods, protocols, specifications, and validation documentation (IQ/OQ/PQ)
Oversee development and execution of qualification trials and characterization studies
Oversee and analyze performance of equipment, vision systems and machines, optimizing process parameters to eliminate non-conforming products and improve yield
Champion and drive continuous improvement for production areas using Process Capability and Lean Six Sigma methodologies
Manage multiple projects, generate comprehensive project plans, and support project teams to drive completion and alignment with strategic objectives
Support maintenance and calibration of critical equipment-systems, ensuring compliance and optimized maintenance schedules
Work with cross-functional teams and external vendors to integrate new products, processes, and technologies; lead technology transfer and implementation
Design, develop, and implement new manufacturing processes and develop application software and tooling for complex machines and mechanical process steps
Execute capability studies of machines and process steps using Design of Experiments and statistical methods to maximize utilization, throughput, and capacity
Solve technical product, process, component, and related problems affecting manufacture and provide manufacturability feedback to product designers
Serve as Shift Engineer following specified A/B/C/D rotating shifts
Requirements
Experience using engineering tools and software packages to support automated manufacturing processes
Proven experience in detailed analysis, modelling, and methodologies to validate manufacturing process and tooling design and specifications
Experience in creating SOP’s, Control Plans, and performing validation (FAT, SAT, IQ, OQ, PQ)
Demonstrated ability to effectively communicate manufacturing plans, proposals, and results, and negotiate options at executive management levels
Analytical and strong problem-solving skills
Excellent interpersonal and communication skills
Strong aptitude for report writing and data analytics
Knowledge of the medical device industry and of 21 CFR (820, 11), ISO13485 an advantage, specifically Change Control and Validation
Minimum of 4+ years’ experience in a Process Engineering role
Primary Degree in an Engineering/Science discipline (Bachelor degree)
Medical Device and/or Automation experience an advantage
Experience in a highly automated manufacturing environment
Ability to initiate and lead change, collaborate and create alignment, drive accountability, think critically, and make sound decisions
Willingness to work shift schedules as specified (rotating shift patterns)