Ford Motor Company

Senior Power Electronics Design Engineer

Ford Motor Company

full-time

Posted on:

Location Type: Hybrid

Location: Palo Alto • California • 🇺🇸 United States

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Job Level

Senior

About the role

  • Own inverter mechanical parts from concept through production including part design and release.
  • Develop manufacturing processes including running DOEs and executing process validation.
  • Design and execute physical tests in a lab environment, including designing fixtures / test equipment.
  • Plan, coordinate, and execute test campaigns for design verification of inverter sub-components and the inverter system.
  • Optimize costs from design to manufacturing and create robust designs for automotive application.
  • Own mechanical parts for inverters, driving optimization for durability, efficiency, and performance.

Requirements

  • Robust foundation in engineering first principles with good engineering judgement.
  • Intellectual honesty, curiosity, and humility.
  • Mechanical Engineering or similar degree.
  • Strong CAD skills (Catia / 3DX preferred).
  • Hands-on experience building and testing hardware in a prototype / lab environment (strong workshop skills preferred).
  • 5+ years of experience designing, developing, and releasing products (power electronics or similar devices brought to production preferred)
  • Passionate and curious about deep technical problems and driven to deliver engineering excellence.
  • Experience releasing prototype and production parts including drafting, GD&T, tolerance analysis, and DFM.
  • Experience managing or working closely with manufacturing partners, contract manufacturers, and in-house manufacturing teams to bring parts to production.
  • Experience using finite element methods for optimizing and validating structural, thermal, and electrical systems.
  • Experience designing and executing durability and design verification campaigns.
  • Experience leading design / process FMEAs for electronics and/or automotive systems.
  • Experience designing parts, fixtures, and tools for prototype manufacturing processes including CNC milling / turning / EDM, 3D printing, press-brake sheet metal, and low volume tooled processes.
  • Experience designing parts for high volume manufacturing processes including casting, forging, stamping, extruding, injection molding, overmolding, and machining.
  • Experience troubleshooting / triaging prototype and production build issues.
  • Strong written and verbal communication / presentation / story-telling skills.
  • Strong cross-functional collaboration and project leadership skills.
  • Strong problem solving, analysis, and critical thinking skills.
Benefits
  • Immediate medical, dental, vision and prescription drug coverage
  • Flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up child care and more
  • Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
  • Vehicle discount program for employees and family members and management leases
  • Tuition assistance
  • Established and active employee resource groups
  • Paid time off for individual and team community service
  • A generous schedule of paid holidays, including the week between Christmas and New Year’s Day
  • Paid time off and the option to purchase additional vacation time.

Applicant Tracking System Keywords

Tip: use these terms in your resume and cover letter to boost ATS matches.

Hard skills
mechanical engineeringCADCatia3DXdesign verificationGD&Ttolerance analysisDFMfinite element methodsprototype manufacturing
Soft skills
engineering judgementintellectual honestycuriosityhumilitycommunicationcollaborationproject leadershipproblem solvinganalysiscritical thinking
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