Ford Motor Company

Resident Engineer

Ford Motor Company

full-time

Posted on:

Origin:  • 🇨🇦 Canada

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Job Level

Mid-LevelSenior

About the role

  • Co-Lead the Variability Reduction Team with Manufacturing to address low time in service (LTIS) quality issues after product launch
  • Prioritize ongoing and emerging issues using leading and lagging indicator data and analysis, focusing on design and production-related problems at the engine plant
  • Define and investigate issues, including developing trends based on vehicle line, time in service, operating conditions, and locations
  • Lead and/or support cross-functional teams through root cause analysis, corrective actions, and actions to prevent reoccurrence
  • Conduct prevent reoccurrence action (PRA) read-across to other engine plants and implement PRAs as appropriate
  • Represent Product Development during plant containment actions, including quality holds and stop-ship orders
  • Partner with functional quality personnel to lead discussions on emerging and ongoing propulsion, fuel, and thermal system quality issues
  • Attend leadership manufacturing and product quality meetings (PQR, FQR, DQR) as needed and lead/attend working-level quality meetings
  • Develop and execute the Production Validation (PV) plan in conjunction with Plant Launch and Quality Managers
  • Manage launch-specific alerts and assist in resolving launch issues; support the Concern process and review SREA documents
  • Support the engine plant's Manage the Change process and conduct trials as necessary
  • Review and sign annual Engineering Specification (ES) records, Repair Procedures, and Dimensional Control Plan (DCP) documents
  • Coordinate In-Process (IP) and Conformity of Production engine testing
  • Learn, follow, and communicate Powertrain Procedures (PTP)

Requirements

  • Bachelor's Degree in Engineering (proof of degree required; ECA required if degree obtained outside Canada)
  • 5+ years of experience in Engine Product Development, Quality, Manufacturing or Systems Engineering
  • 1+ years of engine design, development or manufacturing experience
  • 2+ years experience in a supervisory role (preferred)
  • Six Sigma Black Belt (preferred)
  • Excellent problem-solving skills with understanding and practical application of problem-solving methodologies
  • Proficient in English (verbal and written)
  • Candidates must be legally entitled to work in Canada; Ford does not sponsor work permit applications
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