Ford Motor Company

Thermal Engineer, CAE

Ford Motor Company

full-time

Posted on:

Origin:  • 🇲🇽 Mexico

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Job Level

Mid-LevelSenior

Tech Stack

Airflow

About the role

  • Lead and execute comprehensive vehicle transient thermal CAE modeling from inception to completion, including CAD data acquisition, model cleanup, meshing, boundary condition setup, and post-processing analysis
  • Conduct and support advanced front-end CAE analyses such as 3D airflow simulations, heat exchanger and fan sizing, and optimizing heat exchanger configurations and front-end openings
  • Perform CAE evaluations on exterior design proposals to support design theme selection and alignment with performance objectives
  • Collaborate with Aerodynamics and thermal program teams to balance thermal and aerodynamic performance targets
  • Evaluate and optimize cabin thermal environment for energy efficiency and human comfort
  • Interface with global Ford teams (global thermal, CAD, CAE integration, D&R) to ensure alignment and integration of strategies and standards
  • Provide technical recommendations on design optimizations, engineering issue resolutions, and countermeasures based on CAE simulations and test data
  • Present findings to thermal program engineers, department partners, and leadership; document all CAE work per Ford’s Thermal Process for traceability and compliance

Requirements

  • Bachelors in Engineering
  • A minimum of 3 years of professional experience in Product Engineering
  • At least 5 years of hands-on expertise in utilizing Computational Fluid Dynamics (CFD) and Computer-Aided Design (CAD) tools to conduct comprehensive thermal analysis for complete vehicle systems
  • Proficiency in Catia/3DX/TeamCenter, ANSA/Hypermesh, TAITherm, CCM+/UH3D/OpenFOAM, and EnSight
  • Experience working within a globally distributed team environment
  • Master of Science in Mechanical or Aeronautical Engineering (preferred) with specialization in fluid mechanics, heat transfer, or HEV battery technologies