Lead and execute comprehensive vehicle transient thermal CAE modeling from inception to completion, including CAD data acquisition, model cleanup, meshing, boundary condition setup, and post-processing analysis
Conduct and support advanced front-end CAE analyses such as 3D airflow simulations, heat exchanger and fan sizing, and optimizing heat exchanger configurations and front-end openings
Perform CAE evaluations on exterior design proposals to support design theme selection and alignment with performance objectives
Collaborate with Aerodynamics and thermal program teams to balance thermal and aerodynamic performance targets
Evaluate and optimize cabin thermal environment for energy efficiency and human comfort
Interface with global Ford teams (global thermal, CAD, CAE integration, D&R) to ensure alignment and integration of strategies and standards
Provide technical recommendations on design optimizations, engineering issue resolutions, and countermeasures based on CAE simulations and test data
Present findings to thermal program engineers, department partners, and leadership; document all CAE work per Ford’s Thermal Process for traceability and compliance
Requirements
Bachelors in Engineering
A minimum of 3 years of professional experience in Product Engineering
At least 5 years of hands-on expertise in utilizing Computational Fluid Dynamics (CFD) and Computer-Aided Design (CAD) tools to conduct comprehensive thermal analysis for complete vehicle systems
Proficiency in Catia/3DX/TeamCenter, ANSA/Hypermesh, TAITherm, CCM+/UH3D/OpenFOAM, and EnSight
Experience working within a globally distributed team environment
Master of Science in Mechanical or Aeronautical Engineering (preferred) with specialization in fluid mechanics, heat transfer, or HEV battery technologies