Emerson

Senior Quality Engineer, Flow Controls

Emerson

full-time

Posted on:

Origin:  • 🇸🇦 Saudi Arabia

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Job Level

Senior

Tech Stack

OracleSaltStackSpark

About the role

  • Read and understand Customer/Internal specifications and international standards
  • Carry out receiving inspection as per Incoming Inspection plans
  • Issue Corrective Action Request to Suppliers and follow up for close-out
  • Review Material Test Certificates, NDE reports, valve & actuator certification pack etc.
  • Carry out in-process inspection like heat no. verification, PMI, hardness, paint DFT etc.
  • Carry out final Inspection and certification as per the PO & approved documents
  • Carry out Special testing (Fugitive emission testing) of valves
  • Perform Oracle transactions in Quality Module
  • Coordination of Customer Inspection
  • Arranging the Calibration of Instruments and maintaining the records.
  • Maintaining/updating the ISO documentations & records
  • Perform Supplier quality control activities, audits, qualification renewal, maintaining records and updating new suppliers in Worldwide Qualified Suppliers list.
  • Issue rework form to the suppliers and coordinate/visit machine shops for the same
  • Prepare and furnish supplier PPM data in global quality SharePoint and MEA
  • Provide machining related clarification to the new trim part suppliers in India and local rework machine shops
  • Preparation of Standard Operating Procedures, Quality Alerts, Safety instructions/initiatives
  • Supervise the SCAR status in MEA quality share point, Review the effectiveness of CA provided by the suppliers and close the same. Co-ordinate with the respective world area SQE on delayed Scars.
  • Prepare project specific Surface preparation & Painting procedures
  • Train and qualify Painters in Jubail and maintain qualification records of the same
  • Review project painting specifications for new projects & provide clarification on all painting related queries from PM and OE for Flow Controls
  • Co-ordinating with shop on inspection and testing done in-house and report as required by the order (DFT, MEK, dolly pull off, x cut, salt contamination, dust test, holiday test etc...), monitoring the Blotter test and Air pressure tests and verifying the records maintained.
  • Visiting external paint/coating shops/local suppliers for audits and quality checks as required
  • Offer paint DFT and PMI inspection for Client/TPI inspectors and issue reports and supporting documents for the same
  • Participation in PIM (All orders Aramco Direct and EPC orders), KOM, Customer Project Specific visits
  • Support QP & Spec function to review Customer specifications related QMS & Factory Tests
  • Perform CSP reviews with Suppliers for sophisticated CSPs
  • Review Customer comments on QMS & Factory test procedures and provide resolution to Project lead
  • Scheduling & handling challenging project witness stage inspections
  • Support all in pipe team for smooth execution of projects
  • Verify finished equipment against IPO, using final inspection checklist
  • Create Final certificate in QA Docs for MRO and Projects
  • Review material certificates, NDE reports and test reports against PS codes, customer documentation & special requirements
  • Review Factory test results against IPO
  • Plan, Notify for Customer Inspection, offer completed products for customer inspection
  • Raise non-conformance and follow up for corrective action and close out.
  • Review Root Cause & Corrective actions to ensure effectiveness of actions
  • Liaise with third party inspectors for witnessing of inspection and ensure inspection requirements from Customer are met.
  • Part number validation in Oracle
  • Take ownership of Company’s Quality Policy & Core Values

Requirements

  • NDT – Level II ASNT TC 1A certification in PT, MT, RT (film interpretation) techniques
  • Leak Testing - ASNT TC 1A certification
  • Knowledge in Material Specifications, NDE, ASME, IEC, ISA and FCI Standards
  • Awareness of ISO Standards and Root Cause Analysis
  • Degree or equivalent experience with 5+yrs, Diploma with 8+yrs, exp. in Quality Management in Valve industry
  • Conversant with Control Valve accessories and instrumentation
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