
Senior Staff Engineer – Dimensional Control
Polaris Inc.
full-time
Posted on:
Location Type: Hybrid
Location: Novi • Minnesota • Missouri • United States
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Salary
💰 $136,000 - $179,000 per year
Job Level
Tech Stack
About the role
- Develop and lead the dimensional control strategy to align Design, Manufacturing, Quality, and the Supply Base.
- Develop engineering capability through mentoring and classroom training; elevate consistency across teams and platforms.
- Establish dimensional requirements flow down from vehicle goals to systems, components, and suppliers.
- Define datum/locator schemes, measurement approaches, and variation metrics from component through full assembly.
- Lead tolerance analysis and variation studies to guide design decisions and ensure manufacturing feasibility.
- Define measurement system strategies and capability expectations, including CMM/3D scanning, fixtures, and MSA/GR&R.
- Engage early with NPI teams to proactively manage dimensional variation and ensure fit, finish, and functional quality.
- Drive dimensional readiness for prototype, pilot, and production builds, including measurement plans and issue resolution.
- Partner with suppliers to assess and improve dimensional capability, ensuring PPAP and production readiness.
- Create and maintain dimensional control standards, converting lessons learned into tools and best practices across programs.
Requirements
- Bachelor’s degree in Engineering or related field
- 8+ years in dimensional, manufacturing, quality, or design engineering with strong dimensional variation management experience
- Highly skilled in application and interpretation of GD&T per ASME Y14.5; demonstrated experience advising design teams on functional tolerancing and datum strategy
- GDTP Technologist Level Certification per ASME Y14.5 or above preferred
- Experience establishing measurement approaches and correlating results across engineering, plants, suppliers, and third parties
- Working knowledge of metrology methods: CMM, 3D scanning, and functional gaging; PolyWorks experience preferred (or equivalent metrology software for programming and reporting)
- Familiarity with APQP/PPAP or other gated NPI quality systems; ability to translate dimensional risk into practical controls
- Strong communication, influence, and coaching skills; able to lead cross-functional decisions without direct authority
- Self-starter with the ability to create standards, teach others, and drive change.
Benefits
- Health insurance
- Dental insurance
- Vision insurance
- Wellness programs
- Paid time off
- Gym & personal training reimbursement
- Life insurance
- Disability offerings
- 401(k) matching contributions
- Employee Stock Ownership Plan
Applicant Tracking System Keywords
Tip: use these terms in your resume and cover letter to boost ATS matches.
Hard Skills & Tools
dimensional variation managementtolerance analysisvariation studiesmeasurement system strategiesGD&Tdatum/locator schemesmeasurement approachesdimensional control standardsmetrology methodsfunctional tolerancing
Soft Skills
communicationinfluencecoachingleadershipself-startermentoringcross-functional collaborationproblem-solvingchange managementtraining
Certifications
Bachelor’s degree in EngineeringGDTP Technologist Level CertificationASME Y14.5 certification