
Safety and Crashworthiness CAE Engineer
Hyundai Motor America
full-time
Posted on:
Location Type: Office
Location: Superior Township • Missouri • United States
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About the role
- Perform structural crashworthiness and occupant safety simulations (frontal, side, rear, rollover, pedestrian protection, etc.)
- Execute occupant safety simulations with dummy and human body models and evaluate occupant injury performance
- Perform correlation studies between CAE results and physical crash test data
- Use FE analysis to guide physical tests plan & develop test matrix
- Work closely with crash performance test engineers to support activities (full vehicle, system, sled, and component level evaluations)
- Develop test plan/set-up, attend, and conduct test
- Test data analysis, teardowns/inspection, and reporting
- Work closely with CAE team in HMC-Korea to adhere to HMC CAE process guidelines
- Participate in monthly CAE meetings with HMC-Korea to coordinate CAE models/projects
- Collaborate with other engineering teams to develop designs / design changes to meet Safety and Crashworthiness targets
- Track safety performance against targets and identify risks early in development
- Support Pre-SOP and SOP vehicle development activities through CAE assessments
- Create technical reports per HATCI guidelines and present them to all collaborating teams as needed
Requirements
- Bachelor’s degree in Mechanical Engineering
- 3+ years in relevant work experience
- Strong knowledge in automotive structure, crashworthiness, and safety performance
- Hands-on experience utilizing the various safety CAE software packages for pre/post processing (Oaysis Primer, Altair Hyperworks, Ansa, etc.)
- Strong analytical skills to make meaningful conclusions from CAE simulations as well as physical tests
- In-depth understanding of LS-Dyna explicit solver / material models / element formulation
- Strong knowledge of Federal Motor Vehicle Safety Standard (FMVSS), NCAP, and IIHS safety evaluations
- Experience using test data analysis tools is ideal (DIAdem, Hyperworks, Excel etc)
- Knowledge of testing, test equipment, and processes necessary to meet vehicle requirements and its CAE representation
- Demonstrated ability to maintain confidentiality, demonstrate integrity, and ethical behavior
- Knowledge of software tools
- Demonstrated ability to work independently and with others
- Excellent Communication Skills
- Strong Analytical skills
- Proficient skills in MS Office – Word, Excel, PowerPoint, Outlook
- Proficient time management and organization skills
Benefits
- Zero dollar employee premiums on Medical, Dental, and Vision for you and your family
- 100% employer-paid disability and life insurance
- Generous paid time off including vacation, sick and abundant holidays
- A global environment that fosters diversity
- Competitive salaries
- Retirement savings and planning benefits
- Flexible work hours, and hybrid work schedule options
- Access to health savings accounts and flexible spending accounts
- Up to 10% travel (domestic and international)
Applicant Tracking System Keywords
Tip: use these terms in your resume and cover letter to boost ATS matches.
Hard skills
structural crashworthiness simulationsoccupant safety simulationsFE analysistest data analysisLS-DynaOaysis PrimerAltair HyperworksAnsatest equipmentanalytical skills
Soft skills
communication skillstime managementorganization skillsintegrityethical behaviorindependencecollaborationrisk identification