Graphic Packaging International, LLC

Equipment Operator

• Unload and deliver materials necessary for manufacturing needs
• Recording and warehousing raw materials and in-process materials for future use
• Perform all duties in a safe and orderly manner
• Actively engaged, involved, and current in SBO process; Participate in safety meetings and safety tours
• Ensure production and distribution of products consistent with established food safety, sanitation and quality standards
• Deliver raw or in-process materials to production areas
• Properly document transactions between production and warehouse
• Operate RF unit
• Store all materials in designated storage areas, properly documented and accordance with designated storage patterns
• Consolidate product in warehouse to ensure proper room in warehouse
• Unload, warehouse, and properly document inbound shipments
• Load and properly document outbound shipments
• Keep assigned area clean and orderly
• Help in reconciling inventory problems
• Notify Supervisor and/or Group Leader of any damaged shipments
• Check areas of truck described on forklift check sheet and report problems to shift supervisor or group leader
• Shuttle materials required for production needs from outside warehouse
• Operate Powered Industrial Truck (PIT), baler machines, and tape sealing machines
• Fill propane tanks, as assigned
• Remove snow
• Instruct and train other operators once qualified
• Maintain all work areas in a clean and orderly manner
• Fulfill overtime requirements necessary to ensure production and distribution requirements are met
• Assist in other areas or perform other duties, as assigned

Special Equipment Operator 4

Operator

• Operates machine that forms and glues flat cartons into finished cartons.
• Understands and aligns business operations and the Department to exceed customer expectations.
• Verifies that correct job is running based on production schedule.
• Adjusts forming bars to accommodate size of box to be shaped.
• Fills glue pots with adhesive and positions rollers to dispense glue onto paperboard.
• Observes machine operation to detect malfunction.
• Inspects cartons for flaws.
• Makes mechanical adjustments on machines.
• Moves around Finishing Helpers to keep glue lines adequately staffed.
• Verify finishing area is properly stocked with supplies and coordinates with Purchasing.
• Trains Finishing Helpers and Finishing Operator Assistants.
• Completes Daily Management boards as required.

Finishing Operator

General

• Observe company safety rules and comply with safety practices
• Perform general housekeeping functions in assigned areas
• Assist in press operations in a safe and efficient manner
• Follow direction of department leadership and/or Press operators
• Learn all aspects of press operations
• Ensure product quality meets established standards
• Support machine operations as assigned by department leadership
• Strive to understand customer requirements and deliver results to meet or exceed expectations

Press Helper

• Efficiently operate and maintain machinery to achieve high-quality production standards
• Perform set-up and adjustments on all manufacturing machines to ensure optimal performance
• Conduct general and preventative maintenance on all manufacturing machines to minimize downtime
• Train production operators, feeders, and packers in the proper operation and maintenance of manufacturing machinery
• Support the maintenance technicians in production equipment repairs to ensure continuous operation
• Coordinate and assist in executing daily schedules to complete all tasks on time
• Maintain accurate production records of materials used and spoiled
• Participate in tasks necessary to ensure the continuous operation of the production process
• Follow all plant safety rules and maintain a safe working environment
• Monitor the quality of products being produced to ensure they meet company standards

• The person who holds this position is responsible for assuming all duties performed by feeder (feed flat cartons into gluing/paneling machines), catcher (remove product from press and pack into cases) and sorter (quality checks on cartons)
• Job functions include: work within and adhere to GPI’s core values of Integrity, Respect, Accountability, Relationships and Teamwork
• Feeder responsibility: ensure glue machinery is continually fed with proper carton
• Catcher responsibility: remove finished folded cartons from the press and pack them into cases
• Responsible for maintenance of area. Performed during make ready

Feeder-Catcher

• Safely and efficiently facilitates the cutting process of printed product.
• Experienced in duties of qualified Sheet Fed Cutting Operator, including make readies and operation.
• Experienced on cutting machinery similar or same as Sheet fed cutting equipment such as: Bobst 162 CER, Bobst 1600 ER, Bobst 103, and Bobst 126-BMA.
• Verify proper job before feeding the press.
• Proper press maintenance and lubrication.
• Provide daily quality checklist when inspecting pallets after cutting.
• Perform make ready and preventive maintenance activities.
• Able to run job with embossing inline.
• Keeps daily time and materials usage reports and records information in PEAK.
• Disassembles machines to perform minor repairs or replace broken or worn parts, using hand tools.
• May perform hand packing as needed.
• Other duties as assigned.

Die Cutting Operator

• Set and maintain color and machine capability production standards.
• Perform tasks associated with the preparation, operation, housekeeping and minor maintenance of the press and printing work area.
• Inspects completed work to detect defects and verify conformance to work order specifications, and adjust machinery as necessary to correct variations.
• Perform tasks associated with the movement of raw, in process and finished material.
• Use material handling machinery, tools as required.
• Keeps daily time and materials usage reports and records information in SAP and PEAK.
• Performs Preventative Maintenance tasks associated with production.
• Disassembles machines to maintain, repair, or replace broken or worn parts, using hand tools.
• Perform housekeeping duties.
• Ability to work eight to twelve-hour shifts, including overtime.

Press Operator

Technician

• Repair or replace defective equipment parts, using hand tools and power tools, and reassemble equipment
• Perform routine preventive maintenance to ensure that machines continue to run smoothly and operate efficiently
• Inspect drives, motors, and belts, check fluid levels, replace filters, or perform other maintenance actions, following checklists
• Use tools ranging from hand and power tools, to precision measuring instruments and electrical and electronic testing devices
• Assemble, install or repair wiring, electrical and electronic components, pipe systems and plumbing, machinery, and equipment
• Diagnose mechanical problems and determine how to correct them, checking blueprints, repair manuals, and parts catalogs as necessary
• Inspect, operate, and test machinery and equipment to diagnose machine malfunctions
• Clean and lubricate shafts, bearings, gears, and other parts of machinery
• Dismantle devices to access and remove defective parts, using hoists, forklifts, hand tools, and power tools
• Plan and lay out repair work, using diagrams, drawings, blueprints, maintenance manuals, and schematic diagrams
• Effectively and efficiently submit part orders and repair reports
• Adjust functional parts of devices and control instruments, using hand tools and metering equipment
• Operate cutting torches or welding equipment

Maintenance Technician

• Responsible for a wide variety of production related tasks
• Verifies and follows production schedules, job specifications and instructions
• Responsible for make-ready, set up and operation of press
• Follows quality control procedures to obtain high quality and ensure customer satisfaction
• Monitors all printing and press related processes and makes necessary adjustments
• Performs basic troubleshooting
• Completes job logs, production and quality paperwork
• Responsible for all cleaning, preventative maintenance of presses
• Provides direction, training, guidance to crew members
• Follows all company safety requirements
• Comply with all company rules and regulations
• Performs other duties as required to achieve the overall goals and objectives of the company

• Support the extrusion facility while operating various types of Hyster mechanical equipment which includes forklift and clamp trucks, yard dog, a railcar mover, and other various types of powered vehicle equipment
• Loading and unloading the production line with rolls of basestock
• Loading finished goods and unloading raw material from trailers and railcars
• Moving railcars are some of the functions of the warehouse operator

Warehouse Operator

• Responsible for keeping equipment and facility operational by completing preventive maintenance schedules
• Follow policies and procedures
• Completing repairs
• Installing replacement parts
• Reporting needed changes

• The Finishing Operator Assistant (Feeder/Catcher, Padlocker) places cartons into the machine feed (Feeder) or collects carts at the end process.
• Spot quality checks, and packs completed cartons.
• Responsible for feeding, palletizing and operation of the banding equipment.
• Responsible for stacking pallets to the specified work instructions and pallet diagrams.
• Responsible to review and confirm Pallet “S” Tags, Pallet log and Work Instructions all agree.
• Confirm that labels are correct and facing out, as applicable, on all finishing pallets.
• Also making sure corrugated is all lined up and matches in appearance.
• Responsible for operating electric Pallet Jacks safely to move WIP or finished pallets.
• The Palletizer will need to lift and place cases on pallets keeping the palletizing loop clear.
• Responsible for inspecting and packing cartons when needed.
• Assemble corrugated according to customer specifications.
• Responsible to Re-stock materials for the following crews, which include but not limited to, making lids, corrugated stocked and also keeping the tables stocked up with tape.

Finishing Operator Assistant

• Perform work involving Mechanical, Electrical and Fabrication skills to keep all production machines and support equipment in reliable repair.
• Repair or replace defective equipment parts, using hand tools and power tools, and reassemble equipment.
• Perform complex maintenance to ensure that machines continue to run smoothly, and operate efficiently.
• Inspect drives, motors, and belts, check fluid levels, replace filters, or perform other maintenance actions, following checklists.
• Use tools ranging from hand and power tools, to precision measuring instruments and electrical and electronic testing devices.
• Assemble, install or repair wiring, electrical and electronic components, pipe systems and plumbing, machinery, and equipment.
• Diagnose complex mechanical problems and determine how to correct them, checking blueprints, repair manuals, and parts catalogs as necessary.
• Interact with OEM Technicians and call centers when situation requires.
• Inspect, operate, and test machinery and equipment to diagnose complex machine malfunctions.
• Clean and lubricate shafts, bearings, gears, and other parts of machinery.
• Dismantle devices to access and remove defective parts, using hoists, forklifts, hand tools, and power tools.
• Plan and lay out repair work, using diagrams, drawings, blueprints, maintenance manuals, and schematic diagrams.
• Effectively and efficiently submit part orders and repair reports.
• Adjust functional parts of devices and control instruments, using hand tools and metering equipment.
• Operate cutting torches or welding equipment.
• Mentor and develop Maintenance Technicians levels 1-3.

Assistant

• This position must be able to read schedule and set up machine and unwind station for each production run.
• Manage poly resin waste (poly pans) process.
• Bundles waste paper.
• Follow directions from operator and works in a safe, productive and quality manner.
• Ensures completion of all required paperwork.
• Follows safety policies and procedures.
• Prepares rolls for cutover processes to ensure machine productivity.
• Participates in the setup of the machine.
• Monitors machine during production.
• Follows directives from operator.
• Flexible to work rotating 8 – 12 hr. shifts.
• Performs general housekeeping in designated or other assigned areas.
• Ability to take information from schedule and apply to production requirements.
• Support facility in meeting departmental goals in safety, productivity, quality and continuous improvement.
• Ability to identify problems, determine root cause and assist with resolution.
• Ability to drive PIV.
• Mechanical aptitude.

Special Equipment Operator 4

Finishing Operator

Press Helper

Operator

Feeder-Catcher

Die Cutting Operator

Press Operator

Maintenance Technician

Press Operator

Warehouse Operator

Maintenance Technician

Finishing Operator Assistant

Maintenance Technician

Maintenance Technician

Sheeter Assistant