Graham Packaging

Producer

• Understands, follows and enforces all established safety, health, quality GMP and Company policies, procedures and recognized practices.
• Works with supervisors to oversee all Production department personnel/HR issues including: hiring, reviews, recognition, disciplinary, attendance, and grievances.
• Responsible for the execution of a production schedule to satisfy customer service requirements with respect to time, cost, and quality.
• Assigns and oversees all supervisory project work such as safety programs, housekeeping, regrind, CQI, etc.
• Ensures cost effective inventory levels of production supplies are maintained to meet production requirements.
• Coordinates with the Maintenance Manager on the preventative maintenance required for the operational equipment.
• Maintains contact with the sales department so that customer requirements are effectively met and maximum utilization of plant facilities is obtained.
• Manages temporary staffing levels for the operation to achieve plant objectives for labor efficiency.
• Assists in taking all physical inventories in accordance with corporate procedures.
• Conducts all trials and R & D for packaging conditions such as banding and stretch wrap.
• Ensures that the necessary plant Standard Operating Procedures (SOP’s) are developed and that production employees have been trained to meets plant operations objectives.
• May be responsible for special projects related to other functional areas.
• 0-25% travel may be required.

Production Manager

QA Engineer

• Attaining and maintaining standards of quality for bottles as defined by drawings, product specifications and Quality Assurance procedures
• Assist in the training of new personnel on the importance of quality and leadership
• Monitoring the quality of finished product and packaging at start up and qualifications, both before and after packing
• Understands, follows and enforces all established safety, health, quality GMP and Company policies, procedures and recognized practices
• Communicate about quality with supervisors, managers, other shifts and departments verbally and through written documents according to plant practice
• Setup and maintain product files in the Infinity QS data collection system for input of variable/attribute data by QA, production and maintenance personnel
• Develop and analyze statistical data, control charts and product specifications
• Participate in continuous quality improvement projects
• Create and implement inspection criteria and procedures
• Maintain Quality Inspection Procedures
• Complete written documentation and forms as required
• Coordinate and manage the held ware and rework processes
• Coordinate quality activity with other departments
• Coordinate quality control training for employees engaged in inspection and testing activities
• Play an active role on teams within organization
• Assist in customer complaints investigation and corrective action process
• Assure Operators and PMT Leads are following procedures to conduct tests and inspections
• Change over challenge test samples during product change overs
• Assist all plant personnel support of Infinity and quality reporting systems
• Conduct and participate on gage R&R studies
• Conduct process Audits and finished goods for every Machine and report any visual defect for correction and trace back Audits
• Complete product qualifications First Articles test as required after Mold/Color change, and assist with new product approvals (PQP’s)
• Analyze Statically Process Charts (SPC) and evaluate trends
• Retest bottles measurements from Production as needed (OOS or OOC) to verify quality conforms to standards
• Perform multiple inspection tests to ensure parts are produced to meet or exceed product specifications
• Identify and segregate (HFI) non conformity product according to established procedures
• Audit rejected materials/Customers returns and report findings
• Monitor Challenge test samples (Vision, ALPS, Metal detector) and QA Supplies and request replacements as needed
• Cover for Vacation as needed
• Maintain inventory of all caps and notify QA Manager when inventory is low
• Maintain work area and test samples in a clean and orderly fashion
• All other duties as assigned by the Quality Manager

Quality Assurance Technician

Manager

• Responsible for the overall plant maintenance and coordination of activities with other departments in a manner which results in the production of quality product at a cost and schedule consistent with company policies, customer service and plant objectives.
• Understands, follows and enforces all established safety, health, quality GMP and Company policies, procedures and recognized practices.
• Participates in plant staff, shift and safety meetings, and conducts regular departmental meetings and departmental training based on needs assessment.
• Participates in plant operational planning meetings.
• Develop new methods and procedures to optimize manufacturing efficiency and reduce operating costs.
• Maintains direct contact with the Engineering department on the latest improvements to plant machinery and systems to more effectively increase manufacturing performance and reduce operating costs.
• Investigates and diagnoses causes of breakdowns and develop programs and solutions to reduce/eliminate future occurrences.
• Determines and controls maintenance budget to ensure efficient use of funds and reduce/eliminate repetitive purchases by identifying and eliminating root causes.
• Responsible for the selection, training and development of shift personnel to attain department goals.
• Meets with vendors and plant visitors.
• May be responsible for special projects related to other functional areas.
• 0-25% travel may be required.

Maintenance Manager

• The Plant Quality Manager oversees the quality assurance and control operations in a large manufacturing facility. The Plant Quality Manager is responsible for ensuring that Graham's products consistently meet established quality standards by developing and implementing quality control procedures, conducting inspections, analyzing data, and collaborating with teams to identify and resolve quality issues, ultimately aiming to improve processes and maintain high-quality output across the organization.
• The Plant Quality Manager is the accountable, first-contact for key customers in the resolution of quality challenges and initiatives, development of strategies to continually improve quality performance and partnership with key customers.
• Key Responsibilities: Quality Assurance Management: Oversee and manage all aspects of the quality assurance program for plastic bottle production. Ensure that the products meet customer specifications, industry standards, and regulatory requirements. Develop and Implement Procedures: Develop, implement, and maintain quality management procedures, processes, and documentation in alignment with ISO 9001 or relevant standards. Quality control implementation: Oversee quality control processes throughout the production cycle, including inspections, testing, and sampling to identify potential quality defects and take corrective actions. Team Leadership: Supervise and train a team of quality inspectors and technicians. Foster a culture of continuous improvement and high-performance standards among the team. Work closely with cross-functional teams including production, engineering, and customer service to address quality concerns and implement corrective actions. Data analysis and reporting. Analyze quality data to identify trends, root causes and issues, and generate reports to inform decision-making and process improvements. Lead investigations into product defects and quality issues, conducting root cause analysis and implementing corrective actions to prevent recurrence. Supplier Quality Management: Collaborate with suppliers to ensure the delivery of high-quality raw materials and components, managing any quality concerns that arise from the supply chain. Customer service: Work closely with customers to address any quality defects and ensure no repeats. Monitor customer feedback to identify areas for quality improvement and ensure customer satisfaction. Data Analysis and Reporting: Collect, analyze, and report on key quality metrics. Prepare and present quality performance reports to senior management. Compliance and Audits: Ensure compliance with relevant safety, environmental, and regulatory standards, as well as conducting internal and external audits to maintain certification requirements. Continuous Improvement: Lead continuous improvement projects to optimize production processes and minimize quality issues. Identify opportunities for process improvements to enhance quality, reduce costs, and increase efficiency. Lead initiatives related to Six Sigma, Lean Manufacturing, or similar methodologies.

Plant Quality Manager

• Attaining and maintaining standards of quality for bottles as defined by drawings, product specifications and Quality Assurance procedures
• Assist in the training of new personnel on the importance of quality and leadership
• Monitoring the quality of finished product and packaging at start up and qualifications, both before and after packing
• Understands, follows and enforces all established safety, health, quality GMP and Company policies, procedures and recognized practices
• Communicate about quality with supervisors, managers, other shifts and departments verbally and through written documents according to plant practice
• Setup and maintain product files in the Infinity QS data collection system for input of variable/attribute data by QA, production and maintenance personnel
• Develop and analyze statistical data, control charts and product specifications to determine present standards and establish proposed quality and reliability expectancy of finished product
• Participate in continuous quality improvement projects and other related activities as assigned
• Create and implement inspection criteria and procedures
• Maintain Quality Inspection Procedures
• Complete written documentation and forms as required
• Coordinate and manage the held ware and rework processes
• Coordinate quality activity with other departments to achieve plant objectives in compliance with plant procedures
• Coordinate quality control training for employees engaged in inspection and testing activities to ensure continuous control over materials and products
• Play an active role on teams within organization
• Assist in customer complaints investigation and corrective action process
• Assure Operators and PMT Leads are following procedures to conduct tests and inspections
• Change over challenge test samples during product change overs
• Assist all plant personnel support of Infinity and quality reporting systems
• Conduct and participate on gage R&R studies
• Conduct process Audits and finished goods for every Machine and report any visual defect for correction and trace back Audits
• Complete product qualifications First Articles test as required after Mold/Color change, and assist with new product approvals (PQP’s)
• Ability to analyze Statically Process Charts (SPC) and evaluate trends
• Retest bottles measurements from Production as needed (OOS or OOC) to verify quality conforms to standards
• Perform multiple inspection tests to ensure parts are produced to meet or exceed product specifications
• Identify and segregate (HFI) non conformity product according to established procedures
• Audit rejected materials/Customers returns and report findings
• Monitor Challenge test samples (Vision, ALPS, Metal detector) and QA Supplies and request replacements as needed
• Cover for Vacation as needed
• Maintain inventory of all caps and notify QA Manager when inventory is low
• Maintain work area and test samples in a clean and orderly fashion
• All other duties as assigned by the Quality Manager

Quality Assurance Technician, Non-Union

Mechanical Engineer

• Design components for simple to moderately complex extrusion systems
• Perform design analysis on extrusion systems to ensure performance (i.e.: CFD for plastics, FEA, etc.)
• Evaluate existing extrusion systems for optimization of durability, performance, and cost
• Consult with Capital Engineers to create requirements and specifications for extrusion equipment, coordinate its prototype testing, and support its installation
• Collaborate with Product Development and Process Engineering teams to ensure extrusion systems are delivering desired results for their blow-molded parts
• Lead troubleshooting, problem solving, and failure analysis efforts related to extrusion components
• Design experiments, conduct testing, collect data, analyze data with statistical software, and compose detailed reports on technical findings
• Utilize instrumentation and data collection tools to measure and record physical quantities for the purpose of experimentation and solving moderate to complex problems

Mechanical Design Engineer

Insurance

• The Quality Inspector assures quality of bottles and the final package prior to shipment to the customer.
• Train new personnel on the importance of quality and on various plant quality systems and issues.
• Works closely with the Supervisor and production employees to achieve a quality product.
• Understands, follows and enforces all established Environmental, Health, Safety, Quality, GMP, and Product Safety Company policies, procedures and recognized practices.
• Participate in continuous improvement projects and other related activities as assigned.
• Follow established procedure for unacceptable variable and attribute characteristics of the product and communicate all information to the line operator and Supervisor when product is put on “Hold”.
• Enter “Hold” information into the plants SAP database.
• May assist in training as assigned.
• Assist the Supervisor as required.
• Perform specified checks in accordance with Plant’s control plans.
• Verify correct operation of in-line inspection devices, i.e. - leak testers, vision systems, metal detectors and other appropriate automated inspection equipment, as required.
• Complete all reports and forms for product and process documentation.
• Enter required data to plant’s Statistical Process Charts (SPC) database.
• Complete written documentation as required.
• Assist in break relief and help in the production area when needed.
• Keep Quality Assurance inspection areas clean.
• Communicate about quality with other shifts and departments verbally and through written documents according to established procedures.
• Limited travel may be required on rare occasions.

Quality Assurance Inspector

• Plant Managers are responsible for overall effectiveness of day-to-day manufacturing operations through direction of personnel in the management of safety, quality, customer service, efficient utilization of resources, equipment, materials and manpower procedures and programs.
• Understands, follows and enforces all established safety, health, quality GMP and Company policies, procedures and recognized practices.
• Leads the plant safety initiatives through the participation and development of safety training programs, plant safety meetings, safety audits and by encouraging employee involvement through safety suggestion and recognition programs.
• Leads the plant quality initiatives through the implementation of corrective actions from customer or internal complaints, coordinating new product qualifications, and participating in internal and external quality system audits and developing and implementing corrective action plans.
• Responsible for the selection, training, growth and development of shift and staff personnel to attain organizational goals
• Reviews operating statements for all departments and directs manufacturing operations so that all plant costs are within budgetary standards.
• Develops and maintains sound relations with customers and works with them to identify systems improvements and possible supply chain cost reductions.
• Ensures continuous improvement plans are developed and implemented to ensure short and long range goals are in process.
• Oversees the production planning process to ensure customer requirements are satisfied.
• Maintains contact with sales department and customer service to effectively meet and maximize utilization of plant facilities.
• Act as the Plant’s Project Manager on new initiatives involving equipment and molds.
• Participates in monthly, quarterly and year-end physical inventories in accordance with corporate guidelines.
• Oversee the creation and implementation of plants strategic and tactical plans that provided the needed focus and drive to achieve the plant and overall company objectives.
• Drive continuous improvement plans using Operation Excellence tools across cross functional departments.
• Promote an open door and team building environment policy.
• May be responsible for special projects related to other functional areas.
• 0-25% travel may be required.

Multi-Site Plant Manager

Our Muskogee, OK facility is seeking an experienced and results-driven Quality Manager to join our team and lead our quality assurance program.
Quality Managers are responsible for the administration and management of all aspects of the plant’s quality program for all containers working through the plant quality, production, and logistics personnel.
The responsibility includes management of internal / external relationships relative to quality (including supplier, customer, and regulatory compliance), management of internal quality control systems, process critical control points, and quality performance improvement and awareness.
As a member of the Plant’s management team the Quality Assurance Manager also has shared responsibility for overall Plant operations, especially safety and efficiency.
Primary duties of a Quality Manager include: Understands, follows and enforces all established safety, health, quality GMP and Company policies, procedures and recognized practices.
Understand and interpret customer requirements; convert into manufacturing requirements (define necessary inspection and critical process points and required methodologies).
Customer complaint response and tracking: Monitor complaint type and frequency to verify effectiveness of corrective actions.
Define, implement and monitor the systems required to ensure compliance (GMP’s, required certifications, sanitation, and customer audit requirements).
Work as required with Engineering, Sales, and Customer Service in completing the above responsibilities.
Work with suppliers as required, defining customer and plant requirements and ensuring conformance.
Assessment and development of operating procedures and controls for all automatic inspection devices.
Define, develop, train, implement and monitor process control points and make necessary improvements for defect elimination.
Regularly communicate customer issues and overall plant quality performance to management, staff, and plant personnel.
Hire, train, and direct the daily activities of the plant quality staff.
Continued evaluation of procedures, in all areas of responsibility for the best practices, particularly in the areas of Safety and efficiency.
May be responsible for special projects related to other functional areas.
0-25% travel may be required.