Ford Motor Company

Process Manufacturing Engineer – Powertrain, Engine Assembly

Ford Motor Company

full-time

Posted on:

Location Type: Hybrid

Location: DearbornMissouriUnited States

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Salary

💰 $72,480 - $121,440 per year

Tech Stack

About the role

  • Collaborate on the development of production tooling and facility layouts optimized for specific product requirements and manufacturing processes.
  • Author and maintain comprehensive assembly process instructions that guarantee adherence to quality standards and cycle time targets.
  • Integrate Lean Manufacturing principles to optimize workflows, eliminate waste, and improve Overall Equipment Effectiveness.
  • Collaborate with external partners (Machine Builders, Vision System Integrators, and Robotics vendors) to implement advanced automation and process control solutions.
  • Deliver cycle line layouts and workstation designs, ensuring equipment and operators are fully prepared for launch.
  • Manage the end-to-end lifecycle of assembly tooling, including specification, procurement, installation, commissioning, and final site sign-off.
  • Lead virtual manufacturing assembly builds to identify and mitigate production risks prior to physical implementation.
  • Orchestrate new model launches, providing on-site plant support to ensure a seamless transition from design to full-scale production.
  • Identify and resolve complex feasibility issues across Assembly, Testing, Controls, Ergonomics, and Safety.
  • Partner with cross-functional teams including Purchasing, Supplier Technical Assistance (STA), and Material Planning & Logistics (MP&L) to align program goals.
  • Analyze component data to ensure all parts are dimensionally in-spec and understand the systemic impact of tolerances on final assembly.
  • Drive continuous improvement initiatives focused on enhancing quality, reducing costs, and optimizing labor efficiency.
  • Communicate project status and technical roadblocks effectively through formal management presentations and data-driven reporting.

Requirements

  • BSc, Engineering (Mechanical, Industrial OR Electrical preferred) or equivalent combination of relevant education and experience.
  • Experience: 5+ years of professional experience within the Automotive Manufacturing industry, specifically focused on assembly or powertrain systems.
  • Mobility: Ability to travel extensively (up to 80% during peak program times), including regular and extended stays at the Lima Engine Plant (OH), Cleveland Engine Plant (CEP) & local suppliers.
  • Technical Proficiency: Strong computer skills, including Microsoft Office (Excel, PowerPoint, Outlook) and a working knowledge of AutoCAD for layout and design reviews.
  • Collaborative Mindset: Strong interpersonal skills with a proven ability to work effectively in a team-oriented environment, contributing to collective problem-solving and shared project goals.
  • Resilience: Ability to thrive in high-pressure manufacturing environments and deliver results within tight program timing constraints.
  • Autonomy: Self-motivated professional capable of managing complex tasks with minimal direct supervision.
Benefits
  • Immediate medical, dental, vision and prescription drug coverage
  • Flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up child care and more
  • Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
  • Vehicle discount program for employees and family members and management leases
  • Tuition assistance
  • Established and active employee resource groups
  • Paid time off for individual and team community service
  • A generous schedule of paid holidays, including the week between Christmas and New Year’s Day
  • Paid time off and the option to purchase additional vacation time.
Applicant Tracking System Keywords

Tip: use these terms in your resume and cover letter to boost ATS matches.

Hard Skills & Tools
Lean Manufacturingassembly process instructionsOverall Equipment Effectivenessproduction toolingcycle line layoutsworkstation designsend-to-end lifecycle managementdata analysiscontinuous improvementproblem-solving
Soft Skills
collaborative mindsetinterpersonal skillsresilienceautonomycommunicationteam-orientedproject managementadaptabilitycritical thinkingtime management
Certifications
BSc in EngineeringMechanical EngineeringIndustrial EngineeringElectrical Engineering