Drive new process development requests, enabling a framework for cross-functional teams to create robust machining and assembly processes.
Conduct analysis, provide interpretation, communicate, and document simulation results.
Ensure manufacturing feasibility for assembly and machining process designs, resulting in parts that can be machined or assembled by standard and best practice methods in support of new Powertrain program product launches.
Write, edit, and optimize NC code (G-code/M-code) to support the development of new machining cycles and specialized tooling applications.
Assist Ford manufacturing plants in resolving significant engineering issues and achieving continuous improvement for both new programs and current production.
Lead the development and validation of innovative tooling and machining processes within a controlled lab environment before deployment to production facilities.
Act as a lead integrator to ensure lab-developed technologies are successfully implemented in plant operations; drive continuous optimization of existing plant processes to improve cycle time, quality, and tool life.
Provide technical support to Product Development (PD) Component Program Module Teams (CPMT's) and coordinate process design between Product Engineering, PTME, and external suppliers to assure ‘design for manufacturing feasibility.’
Support the Digital Preassembly 5 (DPA5) process through the development of component Manufacturing Design Specifications (MDS) and Manufacturing Process Specifications (MPS).
Support simultaneous engineering and feasibility studies among product engineering, manufacturing engineering, and supplier organizations.
Support Machining Process engineers in data collection and analysis.
Evaluate innovative and disruptive emerging processes and material technologies for potential application to Ford products.
Provide technical support to Purchasing involving the resolution of machining and assembly methods related to productivity and quality issues of external suppliers.

Requirements

Bachelor of Science/Engineering/Technology (Chemical, Electrical, Mechanical, Metallurgy, or Materials Science)
5+ years of experience with Machining, preferably for powertrain applications.
Proven background as a CNC Machinist with hands-on experience in machine setup and operation.
Proficiency in writing, debugging, and optimizing NC code for multi-axis CNC machines.
Demonstrated experience in a controlled lab or R&D environment developing new tooling and machining technologies.
Strong experience in process integration—transitioning technology from a development phase to a high-volume production environment.
Strong communication skills, both written and oral.
Siemens and Bosch Rexroth Controller experience.
Working level knowledge of Assembly Operations.
Deep understanding of machining fundamentals: turning, boring, milling, drilling, reaming, and grinding.
Proficient level of tooling, work-holding, and fixturing design.
Knowledge of powertrain materials: steel, cast iron, CGI, and aluminum alloys.
Excellent problem-solving skills and the ability to make decisions in a fast-paced, dynamic environment.
Exceptional communication and interpersonal skills to present, persuade, and collaborate at all levels of the organization.
Highly motivated self-starter capable of driving change and influencing engineering decisions, with or without authority.
Proven track record of delivering major product launches in an automotive manufacturing facility.
Ability to work in a production setting and aid in troubleshooting of supplier equipment and processes.
Ability to travel both domestically and internationally.
Travel may be required from 25% up to 40% of time.

Benefits

Immediate medical, dental, vision and prescription drug coverage
Flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up child care and more
Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
Vehicle discount program for employees and family members and management leases
Tuition assistance
Established and active employee resource groups
Paid time off for individual and team community service
A generous schedule of paid holidays, including the week between Christmas and New Year’s Day
Paid time off and the option to purchase additional vacation time.

Applicant Tracking System Keywords

Tip: use these terms in your resume and cover letter to boost ATS matches.

Hard Skills & Tools

NC codeG-codeM-codeCNC machiningmachining fundamentalstooling designwork-holding designfixturing designprocess integrationdata collection

Soft Skills

communication skillsproblem-solving skillsinterpersonal skillsdecision-makingself-startercollaborationpersuasionmotivationcontinuous improvementleadership

Certifications

Bachelor of ScienceBachelor of EngineeringBachelor of Technology