Ford Motor Company

Product Development Engineer – Powertrain Cast Structures

Ford Motor Company

full-time

Posted on:

Location Type: Hybrid

Location: LivoniaMissouriUnited States

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Salary

💰 $63,480 - $162,120 per year

Tech Stack

About the role

  • Develop cast structures components in conjunction with powertrain systems, internal/external global manufacturing teams.
  • Lead component design, validation and FMA.
  • Manage prototype and production build delivery and quality.
  • Develop structural design to meet powertrain and vehicle attributes including strength, durability and NVH.
  • Lead Purchasing, Finance, and Cost Estimating in supplier selection to achieve program targets.
  • Interface with engineers of surrounding components and systems (gears, bearing, pumps, mounts, e-motor, etc.).
  • Interface with engineers within internal and external manufacturing teams (casting, machining, assembly).
  • Release 3-D and 2-D CAD that meets system and component design requirements.
  • Support Ford CAE testing of structure design prior to tooling (Strength, NVH, casting analysis).
  • Support Ford physical testing of structure design.
  • Complete FMA and related quality documentation.
  • Kick off and track supplier and Ford manufacturing and tooling.
  • Lead Ford internal and external supplier CPMT (Component Product Management Team) for your components.
  • Deliver Final Engineering Sign-off and production vehicle launch at Ford assembly plants.

Requirements

  • Bachelor’s degree in Engineering, mechanical engineering preferred.
  • 2+ years of Industry experience with high pressure die cast components and strong knowledge of casting design and best practices.
  • 1 year of CAD experience.
  • Even better, you may have...
  • - Master's degree in Engineering, mechanical engineering preferred.
  • - Industry experience with aluminum machining with a strong knowledge of machining best practices and GD&T.
  • - Working knowledge of casting simulation tools (Magma).
  • - Working knowledge of CAD and CAE (Catia).
  • - Applying 8D, fish-bone, and DOE problem solving methodology.
  • - Creating Boundary Diagrams, P-Diagrams, & DFMEA.
  • - Reviewing CAE models and CAD drawings.
  • - Maintaining DVP&R and signing-off on DV tests.
  • - Self-starter who can identify improvements and is able to motivate others.
  • - Ability to think like a businessperson, but be technically astute.
  • - Strong leadership, project and team building skills – ability to lead teams and drive projects and initiatives by working effectively with others with a demonstrated ability to work cross-departmentally.
  • - Strong collaborator – willingness to share ideas, documentation, and best practices.
  • - Excellent communication skills, both oral and written.
  • - Microsoft Office (Word, Excel and Power Point).
Benefits
  • Immediate medical, dental, vision and prescription drug coverage
  • Flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up childcare and more
  • Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
  • Vehicle discount program for employees and family members and management leases
  • Tuition assistance
  • Established and active employee resource groups
  • Paid time off for individual and team community service
  • A generous schedule of paid holidays, including the week between Christmas and New Year’s Day
  • Paid time off and the option to purchase additional vacation time.
Applicant Tracking System Keywords

Tip: use these terms in your resume and cover letter to boost ATS matches.

Hard Skills & Tools
CADCAEcasting designmachiningGD&Tcasting simulation tools8D problem solvingfish-bone methodologyDOE methodologyDFMEA
Soft Skills
leadershipproject managementteam buildingcollaborationcommunicationself-startermotivational skillscross-departmental teamworkbusiness acumenproblem solving
Certifications
Bachelor's degree in EngineeringMaster's degree in Engineering