
Product Development Engineer – Powertrain Cast Structures
Ford Motor Company
full-time
Posted on:
Location Type: Hybrid
Location: Livonia • Missouri • United States
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Salary
💰 $63,480 - $162,120 per year
Tech Stack
About the role
- Develop cast structures components in conjunction with powertrain systems, internal/external global manufacturing teams.
- Lead component design, validation and FMA.
- Manage prototype and production build delivery and quality.
- Develop structural design to meet powertrain and vehicle attributes including strength, durability and NVH.
- Lead Purchasing, Finance, and Cost Estimating in supplier selection to achieve program targets.
- Interface with engineers of surrounding components and systems (gears, bearing, pumps, mounts, e-motor, etc.).
- Interface with engineers within internal and external manufacturing teams (casting, machining, assembly).
- Release 3-D and 2-D CAD that meets system and component design requirements.
- Support Ford CAE testing of structure design prior to tooling (Strength, NVH, casting analysis).
- Support Ford physical testing of structure design.
- Complete FMA and related quality documentation.
- Kick off and track supplier and Ford manufacturing and tooling.
- Lead Ford internal and external supplier CPMT (Component Product Management Team) for your components.
- Deliver Final Engineering Sign-off and production vehicle launch at Ford assembly plants.
Requirements
- Bachelor’s degree in Engineering, mechanical engineering preferred.
- 2+ years of Industry experience with high pressure die cast components and strong knowledge of casting design and best practices.
- 1 year of CAD experience.
- Even better, you may have...
- - Master's degree in Engineering, mechanical engineering preferred.
- - Industry experience with aluminum machining with a strong knowledge of machining best practices and GD&T.
- - Working knowledge of casting simulation tools (Magma).
- - Working knowledge of CAD and CAE (Catia).
- - Applying 8D, fish-bone, and DOE problem solving methodology.
- - Creating Boundary Diagrams, P-Diagrams, & DFMEA.
- - Reviewing CAE models and CAD drawings.
- - Maintaining DVP&R and signing-off on DV tests.
- - Self-starter who can identify improvements and is able to motivate others.
- - Ability to think like a businessperson, but be technically astute.
- - Strong leadership, project and team building skills – ability to lead teams and drive projects and initiatives by working effectively with others with a demonstrated ability to work cross-departmentally.
- - Strong collaborator – willingness to share ideas, documentation, and best practices.
- - Excellent communication skills, both oral and written.
- - Microsoft Office (Word, Excel and Power Point).
Benefits
- Immediate medical, dental, vision and prescription drug coverage
- Flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up childcare and more
- Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
- Vehicle discount program for employees and family members and management leases
- Tuition assistance
- Established and active employee resource groups
- Paid time off for individual and team community service
- A generous schedule of paid holidays, including the week between Christmas and New Year’s Day
- Paid time off and the option to purchase additional vacation time.
Applicant Tracking System Keywords
Tip: use these terms in your resume and cover letter to boost ATS matches.
Hard Skills & Tools
CADCAEcasting designmachiningGD&Tcasting simulation tools8D problem solvingfish-bone methodologyDOE methodologyDFMEA
Soft Skills
leadershipproject managementteam buildingcollaborationcommunicationself-startermotivational skillscross-departmental teamworkbusiness acumenproblem solving
Certifications
Bachelor's degree in EngineeringMaster's degree in Engineering