
Launch Engineer
Ford Motor Company
full-time
Posted on:
Location Type: Hybrid
Location: Dearborn • Missouri • United States
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Salary
💰 $84,480 - $141,360 per year
About the role
- Drive assessment & validation of manufacturing feasibility at identified supplier sites
- Execute the Production Part Approval Process (PPAP) and Advanced Quality Planning Process (APQP)
- Use available data, metrics, and business plans to drive future sourcing decisions ensuring improved future quality
- Implement commodity-specific business plans to ensure your suppliers exceed all corporate launch, quality, capacity, warranty metrics, and vehicle delivery
- Lead on-site troubleshooting and corrective actions for emergency supplier situations
- Identify all the New Tooled End Items for the program including Multi-Party Agreements and directed tier 2 suppliers
- Develop program specific NTEI file containing pertinent part number information. Load and maintain program information in the eAPQP - Advanced Product Quality Planning System (include late starters, design changes, VPP updates, etc)
- Obtain site codes for each NTEI from Program Purchasing to initiate eAPQP Schedule A submission requests
- Train suppliers and cross functional team members, as required, on the Supplier Engagement Process and the APQP/PPAP (Production Part Approval Process) Readiness Assessment
- Tracking PPAP and Schedule A (External Supplier APQP/PPAP Readiness Assessment) status and submission requirements to the Site STA Organization and Supply Base
- Prepare standard documents for all Milestone Reviews, Special Attention Reviews (SAR) and New Model Launch (NML) Assessment.
- Drive resolution of all YELLOW/RED deliverables with cross functional team members.
- Aggressively manage and review Phased PPAP status and timing plans to deliver on time Phase PPAP approvals
- Arrange cross functional meetings to drive PPAP issues resolution and manage action plans to assure on time PSW approvals
- Proactively monitor, manage and escalate significant issues inhibiting Supplier PPAP/launch risks
- Support Start up Meetings / FCPA (Ford Consumer Product Audit), VOCF (Voice of Customer Fleet), Campaign Prevention/Fresh Eyes, Craftsmanship, R202, Hard Rocks, Shortage meetings, White Board reviews
- Represent and be supplier advocate in Cross-Functional Meetings
- Lead Priority supplier selection using GPDS Priority filter, facilitate concurrence with PD (Product Development), Purchasing and Site STA (Supplier Technical Assistance) and notify suppliers
- Lead Supplier Champion Process supplier selection using Supplier Champion filter, facilitate concurrence with PD (Product Development), Purchasing and Site STA (Supplier Technical Assistance)
- Manage and track on-time completion of GPDS priority supplier team evaluations
- Participate in PAT (Program Activity Team), PST (Program Steering Team) and PMT (Program Module Team) change control meetings. Collaborate with CPMT (Component Program Module Team) leader
Requirements
- Bachelor of Science/ Engineering or equivalent combination of relevant education and experience.
- 5+ years’ experience in one or more, but not limited to the following manufacturing process: Casting, Machining, Forging, Stamping, Welding, Plastic/Rubber Molding, Brazing, Sintering, Automated/Manual Assembly Processes, Controls Automation programming, Paint, Chroming, SMC,
- Ability to develop and present materials to leadership on short notice
- Ability to lead resolution of manufacturing, quality, and/or capacity issues on-site with suppliers
- Ability to travel in the US, Canada, and Mexico approximately 50-75% of the time
- **Even better, you may have ...**
- MBA/MS preferred – Chemical/Electrical/Mechanical
- Manufacturing, maintenance, and quality operations experience
- Extensive knowledge in manufacturing
- Knowledge of AIAG (APQP), Product Planning Approval Process (PPAP) and extensive use of Quality Tools (5 Why, 8D, etc)
Benefits
- Immediate medical, dental, and prescription drug coverage
- Flexible family care, parental leave, new parent ramp-up programs, subsidized back-up childcare and more
- Vehicle discount program for employees and family members, and management leases
- Tuition assistance
- Established and active employee resource groups
- Paid time off for individual and team community service
- A generous schedule of paid holidays, including the week between Christmas and New Year’s Day
- Paid time off and the option to purchase additional vacation time.
Applicant Tracking System Keywords
Tip: use these terms in your resume and cover letter to boost ATS matches.
Hard Skills & Tools
Production Part Approval Process (PPAP)Advanced Quality Planning Process (APQP)Manufacturing processesControls Automation programmingQuality ToolsCastingMachiningForgingStampingWelding
Soft Skills
LeadershipProblem-solvingCommunicationTrainingCollaborationPresentation skillsCross-functional team managementTroubleshootingAction plan managementSupplier advocacy
Certifications
Bachelor of Science/EngineeringMBA/MS preferred