Ford Motor Company

Range & Performance Test Engineer

Ford Motor Company

full-time

Posted on:

Location Type: Hybrid

Location: Long BeachCaliforniaUnited States

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Salary

💰 $135,420 - $226,980 per year

Tech Stack

About the role

  • Plan and execute vehicle testing for acceleration, power delivery, gradeability, and towing across various temperatures, SOC, and loading conditions
  • Contribute to the final design and commissioning of best-in-class test cells (chassis dyno, hub dynos, climatic chambers) and develop internal standards for EV range & performance testing
  • Create SOPs for lab operations in accordance to ISO/IEC 17025 for dyno calibrations/ maintenance and vehicle operations
  • Lead validation across chassis/hub dynos and on-road environments
  • Support global range and energy efficiency development & certification testing for regulatory labeling across international markets
  • Own test procedures for hub and chassis dynos, including grade simulations, towing mass/drag modeling. Specify dyno requirements for torque capacity, inertia simulation, and cooling
  • Direct precise instrumentation of test vehicles, including the installation of torque transducers, thermocouples, voltage/current measurements, & other instrumentation to ensure high-fidelity data acquisition for integrity and traceability
  • Analyze large datasets to extract powertrain efficiency maps and provide correlation studies on physics-based models to diagnose discrepancies between simulation and real-world results
  • Drive collaboration with powertrain, controls, and thermal teams to provide test-driven feedback on motor/inverter calibration, torque limits, thermal derating, and aero trade studies

Requirements

  • Bachelor’s degree in Mechanical Engineering, Electrical Engineering, Automotive Engineering or equivalent combination of relevant education and experience.
  • 5+ years of experience in vehicle performance or range testing (EV experience highly preferred)
  • Deep hands-on experience operating and managing Hub and Chassis dynamometers including direct experience with ISO/IEC 17025 and understanding of 40CFR1066 and UNECE R154 (WLTP)
  • Strong technical understanding of EV powertrain physics, torque/efficiency characterization, and road load modeling (coastdown testing)
  • Proven experience executing gradeability and towing performance testing
  • Proficiency in data analysis tools such as Python or MATLAB for processing complex vehicle datasets
  • Master’s degree in Engineering or a related field (even better)
  • Expertise in regulatory range certification procedures (EPA, WLTP, GTR) (even better)
  • Experience with thermal derating, protection strategies, and high-voltage EV safety practices (even better)
  • Familiarity with vehicle simulation tools (CarSim, GT-Suite, AVL) and data acquisition systems (Vector, ATI, DEWESoft) (even better)
  • Prior involvement in test lab build-out or dyno hardware specification (even better)
Benefits
  • Immediate medical, dental, vision and prescription drug coverage
  • Flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up child care and more
  • Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
  • Vehicle discount program for employees and family members and management leases
  • Tuition assistance
  • Established and active employee resource groups
  • Paid time off for individual and team community service
  • A generous schedule of paid holidays, including the week between Christmas and New Year’s Day
  • Paid time off and the option to purchase additional vacation time.
Applicant Tracking System Keywords

Tip: use these terms in your resume and cover letter to boost ATS matches.

Hard Skills & Tools
vehicle testingEV range testingdyno calibrationdata analysispowertrain efficiency analysistorque characterizationroad load modelinggradeability testingtowing performance testinghigh-voltage safety practices
Soft Skills
collaborationleadershipcommunication
Certifications
Bachelor’s degree in Mechanical EngineeringBachelor’s degree in Electrical EngineeringBachelor’s degree in Automotive EngineeringMaster’s degree in EngineeringEPA certificationWLTP certificationGTR certification