Ford Motor Company

Manufacturing Engineer – Paint Environmental Control

Ford Motor Company

full-time

Posted on:

Origin:  • 🇺🇸 United States

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Job Level

SeniorLead

Tech Stack

AirflowAssembly

About the role

  • Paint Engineering Single Point of Contact for sludge systems, emission controls and abatement, and cleaning (Integrated Facility Management & Total Booth Maintenance)
  • Support emerging issues involving current, future environmental regulations, and process strategies
  • Coordinate environmental requirements and strategies with Advanced Material Development, Facilities Engineering on implementation and replication
  • Benchmark competitor's technologies and direction in development of Ford's Paint Strategy and Environmental Direction
  • Utilize Six Sigma, data driven approaches in development of Advanced Materials and Processes for Lean and Flexible Manufacturing
  • Identify, develop, and implement energy and sustainability projects to support VO’s commitment to corporate goals
  • Support development of materials and process technologies to address current and emerging environmental requirements
  • Develop and implement annual non-prod project for life-extension and performance improvement of paint shop’s emission control systems
  • Support plants and programs on issues related to all areas of designated SME responsibility
  • Support plants in resolving booth performance issues and coordinate with TBM and Filtration Management suppliers
  • Manage bid packages, clarifications, sourcing decisions, and at least one activity directly during abatement system refurbishment projects
  • Provide input on strategies to reduce the carbon footprint of existing paint processes
  • Support competitive assessments of paint processes and environmental strategy
  • Work to understand current and proposed environmental legislation and consult with EQO to develop strategies
  • Coordinate with plant paint management, equipment suppliers, engineering firms, and EQO on paint emission issues and odor complaints
  • Respond to PECE requests for information on abatement equipment, operating parameters, facility layout, and process system operation
  • Review plant CAM Plan revisions and update plant process flow schematics when changes are made
  • Act as single point of contact for combustion safety issues and manage 3rd party safety inspections on all VO boilers
  • Participate in monthly Core Team meetings and lead team actions related to combustion equipment safety
  • Develop projects and work with Ford Land to develop performance contracts and include energy impacts in plant’s Energy Roadmap
  • Estimate energy and budget impacts of program process changes with Ford Land, suppliers, and plants

Requirements

  • BSc, Engineering (Mechanical, Industrial OR Electrical) or equivalent experience (12+ years' in Automotive Mfg, pref within Paint Mfg environment)
  • At least one year experience in automotive assembly plant, paint preferred
  • Experience with MDEQ requirements preferred
  • Willingness to work on cross-functional teams on issues related to Safety, Quality, Cost and the Environment
  • Develop strategies for implementing balanced solutions
  • Communicate environmental requirements and the resultant need for technology, strategy, and resources
  • Have strong interpersonal skills
  • Willingness to develop Six Sigma Black Belt personal tool set
  • Ability to work in plant environments dealing with a broad range of personalities
  • Able to travel to Ford Manufacturing Facilities and Assembly Plants
  • Interest in Manufacturing, Energy, and Environmental applications
  • Able to manage multiple projects and priorities at the same time
  • Candidates must be legally authorized to work in the United States
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