Ford Motor Company

Dyno Engineering Manager

Ford Motor Company

full-time

Posted on:

Location Type: Hybrid

Location: Palo AltoCaliforniaUnited States

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Salary

💰 $146,520 - $276,600 per year

Job Level

Tech Stack

About the role

  • Functional Ownership: Lead the technical strategy, design, and implementation of engineering solutions for EV powertrain dynos, battery simulators, and power electronics test benches.
  • Automation Consultancy: Act as the lead subject matter expert (SME) for internal engineering groups, providing hands-on guidance to help them set up and automate custom, one-off test rigs and specialized hardware-in-the-loop (HIL) systems.
  • Technical Architecture: Architect and maintain the "gold standard" for real-time controllers and data acquisition systems (DAQ), ensuring seamless integration of fault injection and automated test sequences.
  • Standards Development: Define and enforce technical standards for test automation (using LabVIEW, Python, and VeriStand) to ensure code reusability, safety, and data integrity across all testing platforms.
  • Facility Engineering & Expansion: Lead the technical specifications and engineering oversight for the relocation, expansion, and commissioning of new dyno cells and high-voltage laboratory spaces.
  • Advanced Instrumentation: Specify, install, and calibrate complex data acquisition hardware, ensuring compatibility with various communication protocols (e.g., CAN, EtherCAT, LIN, SPI).
  • Cross-Functional Mentorship: Provide technical leadership and mentorship to engineers and technicians across the organization, fostering a culture of technical excellence in hardware-testing methodologies.

Requirements

  • Bachelor's or equivalent combination of relevant education and experience.
  • 8+ years of experience in hardware test automation, dyno engineering, or electromechanical system design.
  • Extensive experience with real-time control systems and DAQ hardware (e.g., dSpace, National Instruments, PUMA).
  • Deep proficiency in test automation scripting and programming (Python, LabVIEW, or C/C++).
  • Strong mechanical aptitude with the ability to troubleshoot complex electromechanical systems and high-voltage DC hardware.
  • Proven experience leading large-scale technical projects or serving as a technical lead for complex engineering systems.
  • Even better, you may have... Master’s Degree in Mechanical Engineering, Electrical Engineering, or a related field.
  • Experience leading the engineering layout and automation backbone for a powertrain testing facility.
  • Expertise in PUMA, VeriStand, LabVIEW Real-Time, and cRIO systems.
  • Experience with Model-Based Development (MATLAB/Simulink) and Hardware-in-the-Loop (HIL) testing.
  • Familiarity with advanced power electronics, including SiC inverters and high-performance e-motors.
  • Experience with Design of Experiments (DOE) and advanced statistical methods for data validation.
  • Familiarity with calibration protocols and tools (e.g., ASAM standards, CANape, INCA).
Benefits
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Applicant Tracking System Keywords

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Hard Skills & Tools
test automation scriptingreal-time control systemsdata acquisition hardwareelectromechanical system designhigh-voltage DC hardwareModel-Based DevelopmentHardware-in-the-Loop testingcalibration protocolsadvanced statistical methodsmechanical aptitude
Soft Skills
technical leadershipmentorshiptroubleshootingproject managementcross-functional collaborationcommunicationproblem-solvingtechnical excellenceguidancestandards enforcement
Certifications
Bachelor's DegreeMaster’s Degree in Mechanical EngineeringMaster’s Degree in Electrical Engineering