Cell Formation Engineer – BME
Ford Motor Company
full-time
Posted on:
Location Type: Hybrid
Location: Dearborn • Missouri • 🇺🇸 United States
Visit company websiteJob Level
Mid-LevelSenior
Tech Stack
Assembly
About the role
- Develop manufacturing process: lead, engineer line layouts and Implement the Battery Manufacturing processes and launch manufacturing facilities. Processes specific to Formation, Capacity as well as other processes such as electrode (mixing, coat, press, slit), Cell Assembly (notch, dry, stack, weld, package)
- Lead simultaneous engineering with Product, Purchasing and Suppliers to deliver manufacturing feasibility: Drive design for manufacturability for new Cell and Module products.
- Work closely with OEM’s in the design of manufacturing equipment, process and tooling
- Collaborate with automation and other technology partners to develop competitive solutions for productivity Understand and own ROI.
- Lead development of Quality methods including process failure mode and analysis (PFMEA), associated gauging requirements and inspection methods. Deliver a Control plan per the quality strategy.
- Develop Assembly system solutions including workstation requirements (work content, automated versus manual, buffering strategy, redundancy requirements, etc.)
- Define Cycle time / OEE and other performance target with industrial engineering to develop optimal operating and labor strategies.
- Define equipment acceptance criteria including duration, target results, and quality inspection plan.
- Manage schedule and budget.
- Track and own change management to deliver Quality / Cost and Timing.
- Lead equipment installation and coordinate with building and utilities team.
- Lead on site equipment buyoff per acceptance procedures.
- Support plant operations to achieve System performance objectives OEE, Cycle time / JPH et all.
- Enable successful process and system transition to plant operations.
- Create detailed Manufacturing Instructions to document new processes.
- Provide relevant process documentation (drawings, PM plans, spare parts, training manuals etc.
- Create and document detailed Manufacturing process know for new technologies and methods.
- Provide plant assistance to support launch requests and extraordinary needs w/existing cell suppliers.
Requirements
- Engineering degree (PhD’s preferred)
- Understanding/experience of overall manufacturing processes (Battery preferred) and manufacturing business acumen. minimum 5+ years on major projects
- Experience Implementing large scale Projects as a manufacturing engineer or project manager on new specialized manufacturing lines
- Experience with Simulation tools, Digital methods: AutoCad / Siemens PLM etc. developing layouts in AutoCAD, mechanical design stack up understanding highly desirable.
- Exemplary verbal and written communication skills
- Travel and mobility with short term relocation / ability to work remote is key.
Benefits
- Immediate medical, dental, vision and prescription drug coverage
- Flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up child care and more
- Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
- Vehicle discount program for employees and family members and management leases
- Tuition assistance
- Established and active employee resource groups
- Paid time off for individual and team community service
- A generous schedule of paid holidays, including the week between Christmas and New Year’s Day
- Paid time off and the option to purchase additional vacation time.
Applicant Tracking System Keywords
Tip: use these terms in your resume and cover letter to boost ATS matches.
Hard skills
manufacturing process developmentline layout engineeringbattery manufacturing processesprocess failure mode and analysis (PFMEA)cycle time optimizationoverall equipment effectiveness (OEE)quality inspection methodsmanufacturing instructions creationproject managementmechanical design
Soft skills
leadershipcollaborationcommunicationchange managementproblem-solvingorganizational skillsbudget managementschedule managementanalytical skillsadaptability
Certifications
engineering degreePhD in engineering (preferred)