Cayuse Holdings

Drone Assembly, Manufacturing Consultant

Cayuse Holdings

contract

Posted on:

Location Type: Remote

Location: United States

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Salary

💰 $50 - $120 per hour

Job Level

About the role

  • Evaluate existing documentation, identifying improvement areas, and advising on implementation strategies.
  • Evaluate emerging technologies such as additive manufacturing (3D printing) to reduce costs and improve scalability for drone components, particularly lightweight materials.
  • Develop strategies to incorporate sustainability practices, including renewable energy solutions and waste minimization, to align with federal requirements for green manufacturing.
  • Align with Cayuse’s core values of Innovation, Excellence, Collaboration, Adaptability, and Integrity by fostering technical solutions that meet customer needs, promoting teamwork, and prioritizing quality in deliverables.
  • Conduct a detailed analysis of the existing business case developed by the team and subcontractor, quickly digesting project goals, assumptions, resource allocations, and proposed workflows.
  • Identify risks, gaps, or inefficiencies in the plan and recommend actionable improvements.
  • Provide guidance on aligning manufacturing strategies with federal customer needs, focusing on cost efficiency, operational scalability, and compliance with NDAA, FAR, DFARS, and other Federal Acquisition supplements.
  • Evaluate proposed assembly workflows to optimize efficiencies and ensure scalability.
  • Advise on measurable metrics for production performance, quality assurance, and operational bottleneck resolution.
  • Assess the feasibility of transitioning modular pilot setups to permanent manufacturing facilities and define best practices for scaling.
  • Evaluate planned compliance measures across safety, cybersecurity, and regulatory requirements.
  • Ensure manufacturing, packaging, and shipping workflows align with relevant federal safety and quality protocols.
  • Ensure robust cybersecurity measures aligned with CMMC (Cybersecurity Maturity Model Certification) requirements for protecting procurement and operational data across manufacturing workflows.
  • Support leadership in achieving certifications for ISO 9001 (Quality Management) clause 8.5 and ISO 27001 (Information Security) to meet industry standards and federal compliance.
  • Assess the current plans for vendor relationships, sourcing strategies, and inventory management.
  • Recommend ways to streamline supply chains to enable scalable and cost-effective production.
  • Implement predictive inventory planning tools to forecast material demands and flag reorder levels while supporting just-in-time supply chain practices.
  • Develop supply chain risk management plans for sourcing critical components to mitigate supply chain risks during scaling operations.
  • Refine existing processes and identify opportunities for lean manufacturing, cost reduction, and process efficiencies.
  • Recommend tools and methodologies for tracking production workflows, inventory, and supplier performance.
  • Introduce continuous improvement methodologies (e.g., Kaizen) to enable iterative enhancements across drone manufacturing workflows.
  • Define key performance indicators (KPIs) to monitor process efficiency, cycle times, throughput rates, rework percentages, and delivery accuracy.
  • Guide executive leadership in adopting additive and advanced manufacturing technologies for efficient production and cost savings.
  • Implement Lean Manufacturing and Six Sigma methodologies to optimize workflows, reduce waste, and improve quality assurance.
  • Perform technical readiness assessments to identify key production technologies to scale operations efficiently from pilot setup to permanent facilities.

Requirements

  • Bachelor’s degree in Industrial Engineering, Mechanical Engineering, Business Administration (or related field).
  • Minimum 10 years of experience in manufacturing, strategic planning, or scaling production operations.
  • Proven ability to evaluate and refine business plans, including risk assessment and implementation strategy development.
  • Expertise in workflow analysis, supply chain logistics, scalability planning, and operational optimization.
  • Familiarity with federal government contracting processes or defense manufacturing best practices.
  • Deep expertise in additive manufacturing processes for aerospace or defense applications, including 3D printing capabilities.
  • Strong understanding of drone technologies and federal procurement standards (e.g., FAR/DFARS compliance).
  • Knowledge of safety protocols and regulations affecting drone production and shipping for federal clients.
  • Due to the nature of work at the client’s facility, U.S. Citizenship is required. Must be able to pass a background check.
  • Minimum Skills: Analytical and detail-oriented; capable of delivering clear and actionable improvement recommendations.
  • Exceptional interpersonal skills with the ability to communicate in a clear, professional, and articulate manner.
  • Exceptional verbal and written communication skills.
  • Proven ability to multitask and prioritize in a fast past environment with changing priorities; adaptable to change and a quick learner.
  • Must be self-motivated and able to work well independently as well as on a multi-functional team.
  • Ability to handle sensitive and confidential information appropriately.
  • Proficient in MS Office, Word, Outlook, PowerPoint, and Excel.
  • Ability to organize, prioritize, and manage multiple projects with overlapping deadlines and production schedules in a fast-paced event environment.
Benefits
  • Professional remote environment
  • Ability to retain full discretion over the manner, means, and methods used to perform services
  • Ability to set work schedule; however, the nature of the engagement may require flexibility, including evenings, weekends, or extended hours to meet client needs and agreed-upon deadlines
  • Ability to furnish all equipment and other office productivity tools required.
  • No office space, equipment, or supplies will be provided by Cayuse
Applicant Tracking System Keywords

Tip: use these terms in your resume and cover letter to boost ATS matches.

Hard Skills & Tools
additive manufacturing3D printingworkflow analysissupply chain logisticsoperational optimizationLean ManufacturingSix Sigmarisk assessmentquality assurancescalability planning
Soft Skills
analyticaldetail-orientedinterpersonal skillscommunication skillsmultitaskingadaptabilityself-motivatedteam collaborationorganizational skillsproblem-solving
Certifications
ISO 9001ISO 27001CMMC