Salary
💰 $210,000 - $230,000 per year
About the role
- Design and 3D modeling of mechanical components and assemblies including high pressure die casting, gravity casting, injection molded plastics, sheet metal, fasteners, etc.
- Create drawing packages and manufacturing instructions for parts and assemblies.
- Execute a design verification process and report (DVP&R) to validate requirements.
- Topology optimization, blending strength and NVH objectives to help identify necessary ribbing structure within the available package space to meet structural and NVH constraints.
- Sealing analysis with expertise in component hyper-elastic analysis
- NVH analysis (modal, frequency response, mount mobility)
- Linear static stress analyses for complete drive unit systems
- Develop and maintain program-specific design failure mode and effects analyses (DFMEAs).
- Coordinate validation efforts between Tier 1 and Tier 2 suppliers
- Collaborate with other mechanical, electrical, control, manufacturing, and test engineers to take designs from a clean sheet through prototypes and into mass production.
- Assist hands-on in engineering prototype builds and component fabrication.
Requirements
- Experience with high volume manufacturing processes such as injection molding, stamping, etc.
- Proficiency in 3D/2D modeling tools (Catia V5/V6 preferred but not required)
- Proficiency in hands-on mechanical integration, assembly, troubleshooting and documentation of mechanical and electromechanical systems.
- Proficiency with CAE analysis software package like Ansys, Abaqus, Hyperwork, or similar
- Proficiency with understanding boundary conditions and their application on various drive unit components to capture realistic interactions.
- Experience with Matlab and/or Python.
- Knowledge of geometric dimensioning and tolerancing (GD&T) and tolerance stack-up analyses
- Proficiency with understanding loads and their applications on various drive unit components
- Strong fundamental knowledge of material properties, heat treatment
- Strong fundamental knowledge of statics, dynamics, and mechanics of materials