ALSO.

Staff Structural Design Engineer

ALSO.

full-time

Posted on:

Origin:  • 🇺🇸 United States • California

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Salary

💰 $210,000 - $230,000 per year

Job Level

Lead

Tech Stack

AssemblyPython

About the role

  • Design and 3D modeling of mechanical components and assemblies including high pressure die casting, gravity casting, injection molded plastics, sheet metal, fasteners, etc.
  • Create drawing packages and manufacturing instructions for parts and assemblies.
  • Execute a design verification process and report (DVP&R) to validate requirements.
  • Topology optimization, blending strength and NVH objectives to help identify necessary ribbing structure within the available package space to meet structural and NVH constraints.
  • Sealing analysis with expertise in component hyper-elastic analysis
  • NVH analysis (modal, frequency response, mount mobility)
  • Linear static stress analyses for complete drive unit systems
  • Develop and maintain program-specific design failure mode and effects analyses (DFMEAs).
  • Coordinate validation efforts between Tier 1 and Tier 2 suppliers
  • Collaborate with other mechanical, electrical, control, manufacturing, and test engineers to take designs from a clean sheet through prototypes and into mass production.
  • Assist hands-on in engineering prototype builds and component fabrication.

Requirements

  • Experience with high volume manufacturing processes such as injection molding, stamping, etc.
  • Proficiency in 3D/2D modeling tools (Catia V5/V6 preferred but not required)
  • Proficiency in hands-on mechanical integration, assembly, troubleshooting and documentation of mechanical and electromechanical systems.
  • Proficiency with CAE analysis software package like Ansys, Abaqus, Hyperwork, or similar
  • Proficiency with understanding boundary conditions and their application on various drive unit components to capture realistic interactions.
  • Experience with Matlab and/or Python.
  • Knowledge of geometric dimensioning and tolerancing (GD&T) and tolerance stack-up analyses
  • Proficiency with understanding loads and their applications on various drive unit components
  • Strong fundamental knowledge of material properties, heat treatment
  • Strong fundamental knowledge of statics, dynamics, and mechanics of materials
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