Mechanical Engineer

• Lead development of embedded controls software utilizing Lean-Agile principles
• Implement software for the controls and diagnostics of all new engine and transmission systems and features using innovative design thinking and leveraging state-of-the-art technology.
• Partner with Controls Design Engineers (CDEs), Systems Engineers, and Architects to support the development of functional and software architecture, ensuring traceability and alignment with program requirements.
• Collaborate with SSLEs to create scenarios and define Behavioral Technical Specifications (BTS) for features and subsystems.
• Implement, test, and maintain production software using C, Simulink, and auto-generated code—ensuring adherence to GM software quality standards (SSQA).
• Develop and maintain high-quality Software Design Documents (SDDs) and Software Implementation Records (SIRs).
• Own and refine software unit, POD-level, and Solution-in-Isolation tests; maintain strong test coverage and traceability.
• Support Behavior Driven Development (BDD) and Test-Driven Development (TDD) through high-quality acceptance criteria and test cases.
• Drive software quality with a focus on robustness, maintainability, and MISRA compliance.
• Participate in and help lead algorithm FMEA development to identify and mitigate software-related failure modes.
• Contribute to feature breakdown into stories and tasks; ensure understanding of acceptance criteria and Definition of Done for assigned work.
• Support or assist the Scrum team as required in implementing cohesive, efficient, testable and sustainably maintainable software components.
• Collaborate closely with the Scrum Manager and Scrum Leader to deliver features on time, raising issues proactively when delivery risks are identified.
• Mentor and coach engineers on best practices in embedded software development; support onboarding and rotation efforts.
• Partner with calibration and validation teams to ensure software delivers required performance across all operating conditions.
• Actively participate in design reviews, retrospectives, and demos; present solutions and improvements to peers and leadership.
• Champion internal initiatives like refactoring, technical debt reduction, and innovative process improvements.
• Document Intellectual Property.
• Participate in scrum and ART ceremonies.

Senior Software Design Engineer – Engine Controls

• Provide leadership in advancing Ford’s ICE, Propulsion & Thermal Systems Engineering (IPTSE) capabilities and methodologies
• Perform Computer Aided Engineering (CAE) analyses of internal combustion engines mechanical system dynamics
• Provide design directions to the Engine Components and Engine Programs teams
• Provide dynamic loads and boundary conditions to support Engine Durability CAE and NVH CAE efforts
• Develop, validate and apply new dynamics CAE methodologies to support Engine design process in the concept, prototype and production stages
• Collaborate with Components and Programs team engineers to resolve engine related issues
• Support IPTSE objective in achieving DV Efficiency targets.

CAE Engineer – Engine Mechanical Systems

• Work as lead member of a design team
• Responsible for the design and implementation of enclosures that contain electronics for various devices
• Plan and manage activities for advanced development of ADAS and other automotive control modules
• Benchmarking and design optimization of architectures
• Ensure goals and objectives are accomplished within a prescribed time frame
• Work closely with key customers
• Track project deliverables and ensure on-time completion
• Directly manage junior engineers and their workstreams

Mechanical Hardware Engineer

• Lead the electrical design response to new business opportunities
• Collaborate with mechanical engineering team and production team to create design proposal
• Work with electrical component suppliers to understand possible solutions
• Support hardware design and development of ECUs from concept through production
• Serve as a technical representative of electrical hardware team to customers
• Communicate hardware status, risks, and issues to internal leadership and customers
• Support design reviews and drive resolution of action items
• Collaborate with manufacturing teams to ensure designs are production-ready

Senior Hardware Design Engineer

• Utilizes engineering tools and processes to successfully develop components and systems for vehicle programs.
• Develops onboard charger technical design requirements for electrical vehicles.
• Designs operation control interface for onboard charger.
• Participates in supplier and critical design review.
• Performs duties related to technically approved supplier list (TASL), including searching and communicating with potential supplies, reviewing key components, and executing high voltage charging and discharging tests.
• Develops engineering design and performs worst case analysis (WCA).
• Keeps track of vehicle charging products from design to vehicle manufacturing.
• Participates in design failure mode and effects analysis (DFMEA) reviews to ensure design compliance of power converter.
• Utilizes Design for Six Sigma (DFSS) for design trade-off activities and decision making to achieve customer satisfaction.
• Performs onboard charger benchmarking activity.

Design Release Engineer

• Provides program-specific sourcing requirements and PSDS technical input for supplier technical reviews.
• Develops the initial harness parts list and performs complexity studies.
• Maintains program continuity and consistency of effort by understanding the PSDS Statement of Requirements, program timing, issues, and plans, and by managing required changes.
• Coordinates and manages supplier activities within the engineering factory.
• Participates in interface tradeoff discussions and helps resolve system integration issues.
• Manages cost, quality, mass, and related performance metrics for the power and signal distribution system, including program and content changes.
• Supports pre-production build events, including both physical and virtual builds.
• Ensures the design, development, and release of the wiring system are fully integrated into the vehicle architecture with a strong focus on quality.
• Leads Product Development Team meetings to ensure timing and deliverables are achieved.
• Leads or supports benchmarking activities to drive innovation, tradeoff decisions, and cost-benefit analysis.
• Leads or supports Peer Reviews, Wire Harness Assessments, and assembly plant launch and remediation activities.
• Performs complex design analysis, develops engineering designs including subsystems, and implements engineering changes.
• Defines and balances system requirements.
• Plans and executes test and development programs.
• Releases parts and subsystems for production.

Wire Harness Design Release Engineer

• Develop various PCB layout designs for existing and new architecture-based ECUs
• Collaborate with PCBA and ECAD engineers
• Run simulations, create PCB layouts, and participate in design direction meetings
• Create / lead / verify the layout design by conducting design rule checks (DRC) and design for manufacturability (DFM) checks
• Collaborate closely with circuit designers, system engineers, and packaging engineers
• Optimize the layout design for performance, power, area, and manufacturability

Senior Hardware Design Engineer – PCB Design, PCB Layout

• Provide support to engineering projects from start to finish ensuring compliance with company practices and procedures, as well as industry standards.
• Develop complex mechanical designs relating to power switchgear, electrical bus, substations, and other electromechanical components within the electric power system.
• Coordinate with customers and engineers to satisfy design requirements.
• Design complex models in 3D modeling environments.
• Create assembly drawings from 3D renderings.
• Lead efforts in the field to take measurements for design modifications and installations.
• Perform reverse-engineering of equipment and components.
• Design parts with specification for manufacture.
• Learn/perform calculations relative to forces on bus and bracing.
• Assist with installation of equipment on job site or provide remote support.
• Read and understand technical requirements presented in specifications and requests for proposal.
• Take the lead in the development of junior level mechanical engineers.
• Answer questions and provide support to other Qualus locations.
• Assist management in recruitment efforts and provide feedback for performance evaluations.
• Participate in weekly Production Meetings.
• Provide support to quoting department for estimates on materials and technical requirements of projects.
• Perform other project related work as assigned.
• Prepare correspondence and updates various lists/reports, performs data entry functions, copies, scans and faxes documents.

Senior Engineer – Mechanical

• Own Software & Calibration Delivery — Manage timing, coordination with vehicle builds, OTA software updates, and change management processes.
• Guide Suppliers — Lead supplier partners through the Ford Global Product Development System (GPDS).
• Support Driver Assist Features — Contribute to the software enabling Ford's advanced driver assistance systems.
• Deliver Work Packages — Execute the software change management process, including release documentation, functional validation, and OTA updates.
• Enable Network Communication — Implement cross-module network communication (OTA, CS, MA, E2E, PARSED, etc.).
• Diagnose & Resolve — Investigate Diagnostic Trouble Code (DTC) issues, including Quality Early Detection (QED).
• Support Documentation & Testing — Contribute to service manual development, Breadboard/HiL issue resolution and software updates, and prototype vehicle builds (root-cause analysis, flashing software, etc.).
• Release with Rigor — Publish diagnostics specifications and ensure compliance to Central SW requirements.
• Lead Technical Reviews — Drive SW Technical Design Reviews (TDRs) that shape the future of chassis software.
• Support Production — Assist assembly plant End-of-Line (EOL) setup and issue resolution.
• Work in Agile — Learn and participate in SW AGILE processes.
• Shape Requirements — Support Chassis Controls requirement development.
• Innovate the Toolchain — Evaluate new software development toolchains and processes.

Chassis Controls Software Application Design and Release Engineer

• Prepare, review, and update digital engineering documentation as per our standards
• Create & verify CAD models, design proposals, & technical drawings
• Design validation support
• Perform mechanical and vibration calculations
• Support project management activities
• Participate in remote meetings & training
• Assist in technical reports & audits
• Contribute to continuous improvement & innovation
• Create & execute Engineering Change Notifications

Design and Applications Engineer

Harness Design Release Engineer

• Initiate Jira’s and interface with the IVI software product owners/developers for resolution of issues. Along with timing to support program milestones.
• Perform initial triage analysis of Bug Reports, logs, and CAN data to expedite issue resolution.
• IVI feature expert on Program specific content, feature operations, and EOL configurations.
• Drive resolution of software related issues and collaborate with other Ford cross-functional teams on root cause.
• Onsite plant support for functional audits, and End of Line (EOL) issue resolution. Gather data and lead troubleshooting/analysis of all IVI software issues.
• Manage/perform onsite IVI loose stock and vehicle on wheels software reflashes to support builds at the plant.
• Manage module software pedigree and deliveries, from build to print supplier, to support program build timing.
• Champion software release documentation and approvals for IVI software driven changes.

In-Vehicle Infotainment Software Design Engineer

• Create, refine and finalize engineering criteria and work collaboratively with creative design
• Lead the creation of unique and highly-integrated technical engineering solutions to resolve packaging issues while protecting the design aesthetic utilizing physical and math models.
• Utilize DFSS methodologies to ensure robust design development trade off management to study alternatives while considering impacts such as cost, mass, timing, design for assembly, dimensional variation and other program imperatives.
• Integrate regional/global requirements and develop alternatives to satisfy regional/brand needs.
• Actively communicate with team members to understand and resolve challenges and complexities within the Expert Team meeting for your area of responsibility
• Ensure that packaging and Studio model are balanced with customer facing targets (Spaciousness, Visibility, Occupant accommodation, Storage/SALT, Cargo, Access).
• Lead cross-functional surface & integration meetings including CITs and Surface Workgroups.
• Lead issue resolution and escalation for your area of responsibility – drive prompt resolution.
• Support technical development of design surface in both digital and full size/scale clay models as well as clinic properties and VR/MR mockups.
• Benchmark the competition and ensure that the integrated package is competitive (section size, clearances, component locations, component size, functional performance, etc.).
• Develop meeting agendas and publish minutes.
• Create NX models for surface guidance.
• Develop and maintain NX skills.
• Incorporate the Voice of the Customer in package design.
• Develop space claims and package solutions to meet customer needs while maximizing the utilization of space.
• Support Math Virtual Assessments & Synch Point reviews.

Lead, Studio Design Engineer

• The Design Release Engineer is responsible for the design and release of several Body, Interior, and Survivability subsystems.
• They are involved with the latest technology for use on current and future GM Defense (GMD) work.
• They work with a high-performance team and will be responsible for the design and packaging of many components.
• The Design Release Engineer will utilize Program Management knowledge to aid in achieving program milestones.
• You will coach and lead suppliers to timely execution of program deliverables with perfection.
• You'll provide expert judgment and analysis for the design, development and implementation of technical products and systems.
• Resolve highly complex technical issues and conduct advanced research.
• Recommend alterations to development and design to improve quality of products and/or procedures.
• Be skilled and proficient with a variety of the field's concepts, practices, and procedures.
• Rely mostly on extensive personal experience and discernment to plan and accomplish goals.
• Perform multiple tasks.
• A wide degree of creativity and latitude is expected.

Design Release Engineer, Armor, GM Defense

• This position is for a Steering Column Control Module (SCCM) Component Design and Release Engineer. The Core Component engineer will work with the Program Application Engineer(s) to design, develop and release a switch component for specific Programs.
• Work within a cross-function team (supplier, Program teams, studio, ergonomics, purchasing)
• Utilize core engineering documents and core design rules to initiate and to lead Full-Service Supplier (FSS) delivery of DFMEA, DVP&Rs, 8D’s, and all other program specific foundation documents.
• Create component specifications, Quality Documents and drawings with the FSS
• Conduct technical design reviews with the component supplier
• As needed, support /generate development of Functional Specifications, Engineering Specifications, Diagnostic Specifications
• Work closely with suppliers and quality group to understand and improve R/1000, TGW concerns
• Work closely with supplier, purchasing and OCE team to ensure Cost targets are met, and cost-efficient product is achieved
• Design, development and release of switch components aligned with Ford Global Product Development System (GPDS) process/milestone deliverables
• Lead component development/release and component concerns resolution utilizing Ford Product Development tools such as FEDE, FEDEBOM, TYGRA, WERS, VSEM, JIRA/JAMA, eFDVS, CDP&R, Integrator, DEMS/AIMS, etc.
• Attend/Lead/Support Commodity PATs and support Vehicle/Program Launch (as needed)
• Some travel required to support Ford Assembly Plants and/or Supplier facilities, especially during Program Launch phase
• Continuously improve D&R process by enhancing requirements based on lessons learned

Switch Component Design and Release Engineer

• Join the Ford Product Development team analyzing data and identifying root causes of issues
• Work with innovative and exciting technologies in autonomy, electrification, smart mobility
• Deliver breakthrough products and services that delight customers
• Participate in system definition and program setup including Bill of Material, Work planning
• Ensure compliance with Program cost, weight, quality, performance, and timing targets
• Release parts through the product life cycle
• Support Change Control meetings and Audit Bill of Material post Job 1
• Provide technical assistance to suppliers through the Supplier Engagement Process and manage issue resolution
• Lead vehicle integration of electronic control units (ECU) and ADAS sensors and manage related hardware and software design and release activities
• Collaborate in regular meetings with automotive suppliers and track alignment on sourcing processes

ADAS Applications Design and Release Engineer

• Lead the design, release, and delivery of components and systems across multiple interior commodities for an upcoming Ford Racing new model program.
• Manage Quality, Cost, Weight, Function, and Timing (QCWFT) targets to support program and engineering GPDS (Global Product Development System) milestones.
• Act as the primary interface between the design and color/material studios to deliver exceptional customer expectations without compromising engineering integrity.
• Lead Full-Service Suppliers (FSS) and other internal/external engineering resources to successfully deliver the subject program.
• Utilize fabrication and mockup skills to build physical proofs-of-concept, connecting analytical tools with physical hardware to validate performance and ergonomics.
• Support issue resolution and drive design change management during high-stakes prototype builds and final launch builds.
• Assure conformance to the unique 'Ford Racing DNA,' as well as all applicable Ford corporate and government regulatory requirements.
• Maintain highly collaborative relationships with the Core Body Interior Engineering Organization.

Design and Release Engineer

• Responsible for supporting sourcing, validating, supporting root cause activity for SW related issues and releasing steering software for production.
• Address all controller and system safety concerns promptly.
• Lead and support product issue investigations (Problem Resolution Tracking System – PRTS).
• Gather all necessary documents for sourcing and provide technical expertise during purchasing process.
• Facilitate requirements and design reviews with suppliers.
• Negotiate changes from supplier, Electrical Architecture, Controls, Software and Cyber Security Engineers and update controller requirement documents.
• Organizes and leads key Controller Product Development Team (PDT) meetings.
• Lead investigations on software related issues.
• Create and manage controller validation plans.
• Monitor design changes in production (via Change Notices).

Software Design Release Engineer – Suspension

• The Outsourced Suspension SW DRE (Software Design Release Engineer) position will be responsible for supporting sourcing, validating, supporting root cause activity for SW related issues and releasing steering software for production
• This role now encompasses roles previously led by a CSIE (Controller Software Integration Engineer) and CVE (Component Validation Engineer) and will be part of a SAFe Deployment Scrum Team
• The Outsourced Suspension SW DRE will be steward of the part as it impacts the customer and will be the single point contact between GM and the supplier
• Responsible for creating, communicating, and leading various types of product plans and ensuring the on-time delivery of a Suspension Control Module
• Focus on ensuring integrated ART solution is thoroughly validated end-to-end (from supplier, through vehicle, and to the end customer)
• Responsible for managing software related PRTS and ensure solutions are implemented in a timely manner
• Troubleshooting software related issues
• Address all controller and system safety concerns promptly
• Lead and support product issue investigations (Problem Resolution Tracking System – PRTS), continuous process improvements, standard methodologies, lessons learned, and quality improvement initiatives
• Gather all necessary documents for sourcing and provide technical expertise during purchasing process
• Facilitate requirements and design reviews with suppliers, algorithm and software groups (DFMEA, DRBFM, Peer Reviews)
• Negotiate changes from supplier, Electrical Architecture, Controls, Software and Cyber Security Engineers and update controller requirement documents
• Organizes and leads key Controller Product Development Team (PDT) meetings
• Lead investigations on software related issues
• Own/Release the software for development & production
• Manage part number proliferation for the embedded controller (end model part number, software, and calibration parts)
• Create and manage controller validation plans--Worst Case Analysis, Bench (Design Demo), Design and Process Validation
• Coordinate activities and manage a full test plan including required supplier testing as well as all other testing required to validate component including, but not limited to: applicable regulatory testing, subsystem integration testing, system safety testing, cybersecurity, etc.
• Keep supplier(s) on track to meet key milestones (design freeze, gate reviews for prototype levels, validation start and complete dates)
• Monitor design changes in production (via Change Notices)
• Controller warranty analysis, issue resolution, parts restriction and report updates as required to team leadership/CPIT
• Supplier and Vehicle Assembly plant visits as required

Senior Software Design Release Engineer – Suspension

• Responsible for creating and designing the physical layout of integrated circuits (ICs) or printed circuit boards (PCBs).
• Create / lead / verify the layout design by conducting design rule checks (DRC) and design for manufacturability (DFM) checks.
• Create / collaborate closely with other design teams, such as circuit designers, system engineers, and packaging engineers, to understand design requirements and constraints.
• Select the appropriate technology and process for the layout design based on the project requirements.
• Optimize the layout design for various factors by working with SI/PI/EMC/Thermal/Mechanical subject matter experts.
• Support ECAD librarians by ensuring development of ECAD library parts meet PCBA Design for Manufacturing (DFM) & GM resiliency requirements.
• Collaborate with component engineers, procurement, and supply chain teams to select appropriate components for PCBA design.
• Apply Design for Assembly (DFA) principles to ensure PCBA design is optimized for efficient assembly processes.
• Identify opportunities for process improvements, cost reduction, and quality enhancement in PCBA manufacturing.

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