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Manufacturing Process Engineer – Repair
PhotronicsIRP Repair Engineer ensuring quality and performance of photomasks in semiconductor manufacturing. Collaborating cross-functionally to optimize outcomes and drive improvements in process capability and yield.
Tech Stack
Tools & technologiesNode.js
About the role
Key responsibilities & impact- Perform incoming and in-process inspection of photomasks and reticles using advanced optical and e-beam inspection systems; classify defects and assess printability risk using SEM and aerial image simulation tools.
- Evaluate reticles against node-specific defectivity and pattern fidelity requirements to determine readiness for wafer exposure.
- Develop, qualify, and sustain photomask repair processes using e-beam and AFM technologies across multiple mask types, optimizing strategies to minimize risk and maximize yield.
- Define and refine repair process windows, validate outcomes through post-repair inspection, and drive continuous improvement through data-driven feedback loops.
- Conduct printability analysis using AIMS to assess wafer impact of defects pre- and post-repair; partner with engineering teams to determine appropriate disposition (repair, use-as-is, or scrap).
- Support mask qualification for new technologies, including evaluation of critical dimension (CD) and overlay performance.
- Apply SPC, DOE, and FMEA methodologies to monitor process performance, troubleshoot issues, and drive improvements in defect density, cycle time, and overall capability.
- Lead process improvements from concept through qualification and production release, ensuring alignment, risk mitigation, and proper documentation.
- Write and maintain SOPs, work instructions, and training materials; provide hands-on guidance to technicians and junior engineers.
- Collaborate cross-functionally with process, lithography, equipment, and external partners to resolve complex technical challenges and support new product introductions.
Requirements
What you’ll need- Experience with photomask, reticle, or semiconductor inspection/repair processes, or similar precision manufacturing environments; understanding of defect types and quality impact is preferred.
- Working knowledge of semiconductor manufacturing or photolithography processes (e.g., track, exposure, or related systems) or equivalent experience in microfabrication or advanced manufacturing.
- Strong technical documentation skills with the ability to create clear procedures, reports, and work instructions.
- Ability to analyze process performance and trends using data; familiarity with SPC or similar methodologies is a plus.
- Experience with data analysis tools (e.g., Excel, JMP, Minitab, or similar) to support problem solving and process improvement.
- Familiarity with cleanroom environments or other highly controlled manufacturing settings.
- Flexibility to support manufacturing operations as needed, including off-hours or weekend coverage.
- 2+ years of hands-on experience in semiconductor manufacturing, photolithography, photomask engineering or photo repair roles, preferred.
Benefits
Comp & perks- Competitive salary and annual bonus program.
- Equity compensation eligibility.
- Full suite of health and welfare benefits.
- 401k with company match.
ATS Keywords
✓ Tailor your resumeApplicant Tracking System Keywords
Tip: use these terms in your resume and cover letter to boost ATS matches.
Hard Skills & Tools
photomask inspectionreticle inspectione-beam inspectionSEMaerial image simulationphotomask repairAFM technologiesprintability analysisSPCDOE
Soft Skills
technical documentationdata analysisproblem solvingcollaborationflexibilitycontinuous improvementguidanceleadership