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Manufacturing Process Engineer II
PhotronicsIRP RDA Engineer improving defect management in photomask manufacturing for global tech leaders. Partnering with teams to ensure stable production performance through data-driven decision making.
Tech Stack
Tools & technologiesPythonSQL
About the role
Key responsibilities & impact- Own and continuously improve the inspection–review–repair (IRP) workflow, ensuring fast, consistent disposition and effective closure of defect signals.
- Integrate and analyze diverse defect signals (inspection hits, review outcomes, repair results, holds, rework, OCAP usage, queue time) to identify trends, paretos, and excursion drivers.
- Develop and maintain real-time monitoring (RDA) systems and dashboards for defect health, containment status, and flow performance (e.g., holds aging, disposition cycle time, IRP queue health).
- Lead root cause analysis and corrective/preventive actions for yield, quality, and flow excursions—spanning tool/process mechanisms, recipe/configuration, handling/contamination, and operational breakdowns.
- Partner with inspection, review, and metrology teams to improve signal quality (sensitivity, nuisance reduction, classification accuracy) and to standardize defect taxonomy across tools and workflows.
- Support rapid, high-quality dispositions by evaluating impact (printability where applicable), driving clear containment actions, and reducing time-to-decision for holds, rework, and IRP exceptions.
- Support qualification and optimization of inspection, review, and repair tools, including recipe governance, matching, and sustaining plans tied to defect and flow performance.
- Apply SPC, DOE, and statistical methods to improve both process robustness and workflow robustness (e.g., defect escape reduction, rework reduction, queue-time variation reduction).
- Drive OCAP and standard work effectiveness: identify gaps, author or improve response plans, ensure ownership/closure, and verify sustained control through audit-ready evidence.
- Own recurring defect/flow review routines (e.g., pareto reviews, aged-hold scrubs) and coordinate cross-functional actions to eliminate chronic constraints in the back end of the photomask manufacturing process.
- Collaborate with process, equipment, manufacturing, and operations teams to improve yield, cycle time, and cost through prioritized, closed-loop problem solving.
- Document defect mechanisms, control strategies, OCAP/standard work, and lessons learned; maintain clear knowledge bases that accelerate future disposition and root-cause efforts.
- Travel: Less than 5%
Requirements
What you’ll need- 5+ years of experience in photomask manufacturing and/or semiconductor manufacturing (yield, process, equipment, or manufacturing engineering).
- Hands-on experience in photomask or semiconductor manufacturing environments, including working effectively in/with cleanroom operations.
- Working knowledge of photolithography/patterning and how upstream process variation can manifest as downstream inspection, review, repair, or disposition signals.
- Ability to transform high-volume, mixed-quality manufacturing data into actionable insights (paretos, excursion detection, defect taxonomy, signal quality metrics) and to communicate results clearly to stakeholders.
- Strong fundamentals in structured problem solving and root cause (5-Why, fishbone, fault tree), including containment, corrective action, and verification of effectiveness.
- Demonstrated ability to build, improve, and sustain OCAP/standard work (response plans, decision trees, escalation paths) with audit-ready documentation.
- Working knowledge of SPC concepts (control charts, capability, common vs. special cause) and experimental methods (DOE), including measurement system considerations.
- Proficiency with common analysis and visualization tools (e.g., Excel, Power BI, JMP) and comfort working with manufacturing databases or basic automation/scripting (SQL/Python preferred; equivalent experience acceptable).
- Must have a Bachelor's degree in Electrical Engineering, Materials Science, Physics, Chemical Engineering, or related field.
Benefits
Comp & perks- Competitive salary and annual bonus program.
- Equity compensation eligibility.
- Full suite of health and welfare benefits.
- 401k with company match.
ATS Keywords
✓ Tailor your resumeApplicant Tracking System Keywords
Tip: use these terms in your resume and cover letter to boost ATS matches.
Hard Skills & Tools
photomask manufacturingsemiconductor manufacturingroot cause analysisstatistical process control (SPC)design of experiments (DOE)data analysisdefect taxonomyprocess optimizationquality controlcleanroom operations
Soft Skills
structured problem solvingcommunicationcollaborationleadershiporganizational skillsanalytical thinkingdecision makingattention to detailcritical thinkingcross-functional coordination