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Maintenance Engineer I, Instrumentation & Controls
Novo NordiskMaintenance Engineer focusing on Instrumentation and Controls at Novo Nordisk pharmaceutical facility. Supporting maintenance activities for API production equipment and systems in Clayton, NC.
About the role
Key responsibilities & impact- Support proper implementation & execution of maintenance activities for API production equipment & systems within DAPI-US facility
- Improve the reliability & performance of API operations tracks with respect to equipment/systems maintenance
- Utilize a reliability centered mindset to maximize plant productivity, while maintaining equipment performance & longevity
- Lead & coordinate maintenance performance improvement projects & initiatives
- Support manufacturing & production support teams to ensure maintenance compliance
- Provide technical support to the site & stakeholders to meet business goals
- Coach & mentor members of the maintenance team
- Write/review maintenance plans, specifications & SOPs
- Participate in equipment/system design reviews & support equipment installation, commissioning & qualifications
- Assist in maintaining quality & schedule within area of responsibility
- Establish & maintain positive working relationship with internal & external engineering & operations stakeholders
- Lead & provide technical support for investigation, troubleshooting & problem resolution of equipment & system operational issues
- Support development, implementation & improvement of equipment & systems maintenance plans during operation
- Continuous improvement: verify process equipment & satisfy design requirements/expectations
- Knowledge sharing with local & DK facilities
- Develop knowledge of risk assessment documents, such as requirements risk assessments (RRA's)
- Support the review & updating of engineering & specification documentation (process flow diagrams, P&IDs, user req specifications, etc.)
- Drive maintenance team adherence to PSM requirements & best practices
- Participate in the review & updating of process & system risk assessments
- Other accountabilities, as assigned
Requirements
What you’ll need- Bachelor's Degree in engineering (preferred degree in maintenance, mechanical, chemical, electrical, bio-process engineering), or equivalent industrial, military, or vocational training combined with experience required
- Minimum three (3) years of experience working directly in utilities or process equipment maintenance, or other directly related field required
- Demonstrated experience in plant operations & maintenance with proven knowledge in RCA, troubleshooting, problem resolution & continuous improvement preferred
- Experience working in a pharmaceutical manufacturing environment with cGMPs requirements or other regulated industry or manufacturing environment a plus
- Six Sigma Green Belt certification or cLEAN® 2-star desired a plus
- Demonstrated experience in maintenance processes & mechanical systems preferred
- Practical knowledge in the following areas: mechanical systems operations, root cause analysis (RCA), reliability centered maintenance (RCM), process hazard assessment (PHA), process safety management (PSM) & process improvement methodologies (Six Sigma, Lean Sigma) a plus
- Technical/process/functional knowledge of utility systems components maintenance & operation including cooling & chilled water, plant steam (HP & LP), compressed air, clean steam & purified water preferred
- Technical/process/functional knowledge of specific equipment maintenance & operation including but not limited to pumps (centrifugal, PD, diaphragm, mag drive, other), heat exchangers, control valves, mixers, agitators & filtration preferred
- Technical/process/functional knowledge of API systems components maintenance & operation to include centrifugation, spray drying & chromatography a plus
- Experience with using records control systems (SAP, CMMS or similar system) a plus
- Ability to read & understand equipment schematics, P&IDs, PFDs, wiring diagrams, CAD drawings & other specialized documentation required
- Knowledge & understanding of technical documents such as URS, SAT, FAT, qualification & validation protocols a plus
- Experience using controls & control interfaces for PLC, PCS, BMS & DCS systems a plus
- Ability to independently apply engineering techniques & analysis within the discipline preferred
- Strong project management skills a plus
- Excellent oral & written communication skills preferred
- Proven expertise in developing/planning/coordinating maintenance activities & following up on results preferred
- Experienced in creating &/or revising work plans for complex problems being resolved by cross functional teams a plus
Benefits
Comp & perks- Leading pay and annual performance bonus for all positions
- All employees enjoy generous paid time off including 14 paid holidays
- Health Insurance, Dental Insurance, Vision Insurance – effective day one
- Guaranteed 8% 401K contribution plus individual company match option
- Family Focused Benefits including 14 weeks paid parental & 6 weeks paid family medical leave
- Free access to Novo Nordisk-marketed pharmaceutical products
- Tuition Assistance
- Life & Disability Insurance
- Employee Referral Awards
ATS Keywords
✓ Tailor your resumeApplicant Tracking System Keywords
Tip: use these terms in your resume and cover letter to boost ATS matches.
Hard Skills & Tools
root cause analysistroubleshootingreliability centered maintenanceprocess hazard assessmentprocess safety managementmechanical systems operationsutility systems maintenanceAPI systems maintenanceequipment schematicscontrol systems
Soft Skills
project managementcoachingmentoringcommunicationproblem resolutionteam collaborationrelationship buildingtechnical supportcontinuous improvementknowledge sharing
Certifications
Bachelor's Degree in engineeringSix Sigma Green BeltcLEAN® 2-star