Merlin Labs

Director of Flight Test

Merlin Labs

full-time

Posted on:

Origin:  • 🇺🇸 United States • Rhode Island

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Job Level

Lead

About the role

  • Lead all experimental and prototype flight test activities, from concept through certification.
  • Develop and execute test strategies for first flights, envelope expansion, systems validation, and performance testing.
  • Oversee creation of flight test plans, safety risk assessments, hazard analyses, and flight readiness reviews.
  • Partner closely with engineering teams to validate new designs, avionics, autonomy, propulsion, and control systems under test.
  • Direct the work of test pilots, flight test engineers, instrumentation specialists, and ground crews during experimental campaigns.
  • Ensure adherence to FAA/EASA/DoD experimental test standards and experimental certificate requirements.
  • Manage relationships with regulatory authorities, DERs, and other stakeholders to align test programs with certification objectives.
  • Provide leadership in accident/incident prevention, emergency response planning, and operational risk management.
  • Present technical and program-level updates to senior leadership, partners, and certification bodies.
  • Foster a culture of safety, innovation, and technical excellence within the test organization.

Requirements

  • Bachelor’s or Master’s degree in Aerospace Engineering, Mechanical Engineering, or related field (advanced degree preferred).
  • 10 + years of aerospace flight test experience, with significant focus on experimental or developmental aircraft programs.
  • Demonstrated success managing first-flight and experimental test programs for prototype aircraft.
  • Deep knowledge of flight sciences, test instrumentation, telemetry, and data analysis specific to experimental testing.
  • Expertise in FAA Part 21, Part 23/25, Part 27/29, or equivalent experimental certification processes.
  • Proven leadership of multidisciplinary test teams in high-risk experimental environments.
  • Strong technical communication skills, with the ability to brief both technical teams and executive stakeholders.
  • Graduate of a recognized test pilot school or experimental flight test engineer program.
  • Pilot certification (experimental or test pilot background).
  • Applicants must be authorized to work in the United States without the need for visa sponsorship now or in the future.
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