Assistant Manager – Process Engineering

Mahindra and Mahindra Limited [Automotive and Farm Equipment Business]

Assistant Manager for Process Engineering at Mahindra focusing on BIW Manufacturing and process optimization. Responsible for formability analysis and simulation of sheet metal parts in automotive production.

Posted 6/9/2026full-timeChakan • 🇮🇳 IndiaSeniorLeadWebsite

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Hard Skills

Formability AnalysisCAE SoftwareAuto FormPam StampBIW process plansRobotic weldingSimulation cellsOLPManufacturing process flowCycle time analysis

Soft Skills

Customer interactionConcern resolutionCollaborationProblem-solvingContinuous improvement

Tools & Technologies

PS Team centerBenchmarkingCheck sheetsRFQ preparation

Certifications & Qualifications

Bachelors of Technology in MechanicalBachelors of Technology in AutomobileDiploma in Engineering in MechanicalDiploma in Engineering in Automobile

Industry Keywords

BIW ManufacturingProductionAssemblyCycle time targetsZero error

Tech Stack

Tools & technologies

Assembly

About the role

Key responsibilities & impact

Formability Analysis of Sheet Metal Parts
Simulation with CAE Software (Auto Form / Pam Stamp)
Suggesting Counter measures for the Defects
Interaction with customer and Concern Resolution
Manufacturing feasibility study for new model introduction in existing line
Develop BIW process plans for Manual and Robotic welding Lines
Develop BIW Robotic welding simulation cells and OLP in PS Team center / standalone
Generate standards and check sheets for Simulation and OLP through benchmarking and lessons learnt
Collaborate with CME process, PLC and Line builders for verification of Simulation and OLP during DAP and trials at suppliers
Installation and commissioning with post SOP support for Process and cycle time prove out
Line layout, Manufacturing process flow, Cycle time chart and RFQ preparation of BIW sub assembly
Do process study wrt gun, equipment, fixtures and suggest suitable changes in product to ensure first time right manufacturability
Find out root causes to achieve cycle time targets if not achieved
Ensure Zero error / collision / losses through continuous involvement with execution team

Requirements

What you’ll need

Bachelors of Technology in Mechanical / Automobile
Diploma in Engineering in Mechanical / Automobile
8 to 12 years of relevant experience in BIW Manufacturing, Production, Assembly

Benefits

Comp & perks

Health insurance
Retirement plans
Paid time off
Flexible work arrangements
Professional development