Jabil

Principal Thermal Rack Engineer – Rack Integration Solutions

Jabil

full-time

Posted on:

Location Type: Remote

Location: TexasUnited States

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Salary

💰 $132,400 - $238,400 per year

Job Level

Tech Stack

About the role

  • Lead the end-to-end integration and testing of rack thermal solutions, including liquid cooling systems in varying form factors and product lines.
  • Use CFD tools (FloTherm or Macroflow) to perform switch, rack, and system-level thermal/fluid analysis (flow distribution, pressure drop, and temperature profiling).
  • Design and optimize thermal components using 3D CAD (Creo or SolidWorks) to support seamless hardware integration and testing.
  • Participate in customer engagements and site visits to understand and document deployment constraints and gather feedback for design improvements.
  • Partner with factory teams to ensure racks are built with proper airflow, hose routing, and thermal safeguards, while establishing best practices that improve build consistency across deployments.
  • Collaborate with Architects/Compliance/Reliability and global vendors to align thermal architectures with total system design and international data center/thermal/mechanical standards (e.g., UL, OCP, ASHRAE, ISTA, ASTM, NEBS).
  • Conduct thermal, mechanical, and reliability testing, analyzing airflow, coolant flow rates, pressure drops, and structural integrity to ensure compliance with the end-users’ specifications.
  • Develop and maintain design documentation including BOMs, wetted materials compliance, test plans, and engineering change orders (ECOs).
  • Manage relationships with mechanical/thermal component vendors to build out a robust partner ecosystem consisting of racks, CDUs, hoses, manifolds, QDs, and cold plates.
  • Ensure mechanical designs support airflow management, thermal containment, and integration with cooling systems (e.g., in-row cooling, in-rack cooling, rear door heat exchangers).
  • Conduct root cause analysis and corrective actions for mechanical and thermal failures or field issues.
  • May perform other duties and responsibilities as assigned.

Requirements

  • Bachelor’s Degree in Mechanical/Thermal Engineering, Systems Engineering, or related field is required
  • Minimum of 7+ years of experience in thermal/mechanical systems integration
  • 3+ years of specific experience in rack-scale thermal design and analysis
  • Strong understanding of mechanical systems, integration strategies, and large-scale program management
  • Familiarity with server design, heatsinks, cold plates, hoses, and blind-mate connectors
  • Proficiency in CFD simulation (e.g. ANSYS, 6Sigma, etc.) and 3D modeling software (e.g. SolidWorks, Creo)
  • Hands-on experience with thermal chambers, fans, and coolant
  • Excellent English communication skills (verbal and written) with strong technical leadership capabilities.
Benefits
  • Annual bonus opportunity
  • Medical, dental, and vision insurance plans
  • Paid time off (PTO)
  • 4 weeks of paid parental leave
  • 11 company-paid holidays (9 fixed holidays and 2 optional floating holidays), subject to change yearly
  • 401(k) retirement plan
  • Employee stock purchase plan
Applicant Tracking System Keywords

Tip: use these terms in your resume and cover letter to boost ATS matches.

Hard Skills & Tools
thermal systems integrationrack-scale thermal designCFD simulation3D modelingthermal analysismechanical systems designroot cause analysisthermal testingmechanical testingprogram management
Soft Skills
technical leadershipcommunication skillscollaborationcustomer engagementproblem-solvingfeedback gatheringrelationship managementdocumentation skillsorganizational skillsattention to detail