Diesel Emissions Calibration Engineer

Ford Motor Company

Diesel emissions calibration engineer developing Ford Super Duty 6.7L Scorpion systems for Tier 4 compliance. Balancing emissions, fuel economy, performance, and drivability through dyno and vehicle testing.

Posted 8/6/2026full-timeDearborn • Missouri • 🇺🇸 United StatesMid-LevelSenior💰 $86,600 - $144,900 per yearWebsite

Core Competencies

Role fit

Core Competencies

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Demonstrates expertise in powertrain calibration, particularly for heavy-duty diesel emissions and chassis certification, with a strong focus on data-driven approaches and regulatory compliance. Proficient in leading technical reviews and mentoring junior engineers while utilizing advanced analytical tools and methodologies.

Highest-signal resume keywords

Powertrain CalibrationEPA/CARB Tier 4 Emissions RegulationsETAS INCAData Acquisition SystemsDesign of Experiments (DOE)

ATS Keywords

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Applicant Tracking System Keywords

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Hard Skills

Calibration DeliverablesDiesel Exhaust Aftertreatment SystemsMechanical Wiring SkillsData EngineeringStatistical ValidationMATLAB/SimulinkHardware-in-the-Loop TroubleshootingSensitivity StudiesControl-Variable ValuesChassis Certification Test Procedures

Soft Skills

LeadershipMentoringCommunication

Tools & Technologies

Vector CANapeAVL ASCMOModel-Based Calibration Toolbox

Industry Keywords

Chassis DynamometerEngine DynamometerSuper Duty Test Vehicles6.7L Scorpion Diesel EngineCAN Communication Protocols

About the role

Key responsibilities & impact

Lead development testing across chassis dynamometers, engine dynamometers, and physical Super Duty test vehicles equipped with the 6.7L Scorpion diesel engine
Use virtual vehicle analytical simulations to front-load calibration development and demonstrate Tier 4 system capability
Own calibration deliverables required for Tier 4 chassis certification, including test procedures, data packages, and regulatory compliance documentation
Conduct sensitivity studies to balance emissions compliance, fuel economy, performance, and drivability
Establish preferred control-variable values using a data-driven approach
Coordinate calibration of the diesel engine, fuel injection system, turbocharger, EGR, DOC/DPF/SCR aftertreatment, transmission, and driveline
Use Design of Experiments methods to map multi-variable calibration spaces and define robust operating strategies
Lead prototype Super Duty system setup and commissioning in chassis dynamometer and vehicle environments
Perform system-level debugging and troubleshoot mechanical, electrical, and software issues
Document and present calibration progress, trade-off results, and Tier 4 compliance status to program leadership and cross-functional teams

Requirements

What you’ll need

Bachelor's degree in Mechanical Engineering, Electrical Engineering, Automotive Engineering, or a related technical field
3+ years of experience in powertrain calibration focused on heavy-duty diesel emissions calibration and chassis certification
Experience with the 6.7L Power Stroke/Scorpion engine platform strongly preferred
Proficiency with ETAS INCA or Vector CANape
Knowledge of CAN communication protocols
Deep understanding of EPA/CARB Tier 4 emissions regulations and chassis certification test procedures for Super Duty diesel applications
Design and validation experience with diesel exhaust aftertreatment systems (DOC/DPF/SCR)
Mechanical and electrical wiring skills for prototype vehicle/bench setup
Hardware-in-the-loop troubleshooting experience on diesel powertrain systems
Experience with data acquisition systems and chassis and engine dynamometers
Data engineering and statistical validation experience
Proven ability to analyze large-scale datasets and identify statistically significant trends
Master's or PhD in Engineering is preferred
Experience with MATLAB/Simulink and advanced DOE optimization software such as AVL ASCMO or Model-Based Calibration Toolbox is preferred
Ability to lead cross-functional technical reviews and mentor junior calibration engineers
Legally authorized to work in the United States

Benefits

Comp & perks

Immediate medical, dental, vision and prescription drug coverage
Flexible family care days
Paid parental leave
New parent ramp-up programs
Subsidized back-up child care
Family building benefits including adoption and surrogacy expense reimbursement and fertility treatments
Vehicle discount program for employees and family members
Management leases
Tuition assistance
Established and active employee resource groups
Paid time off for individual and team community service
Generous schedule of paid holidays, including the week between Christmas and New Year’s Day
Paid time off
Option to purchase additional vacation time