Vehicle Propulsion System Calibration Engineer

Ford Motor Company

Advanced Propulsion System Calibration Engineer developing state-of-the-art electric vehicle propulsion technologies at Ford. Leading calibration and optimization for hybrid and electric propulsion systems.

Posted 7/16/2026full-timeDearborn • Missouri • 🇺🇸 United StatesMid-LevelSenior💰 $85,400 - $192,900 per yearWebsite

Core Competencies

Role fit

Core Competencies

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Demonstrates expertise in vehicle calibration development and validation, particularly in powertrain calibration for electrified propulsion systems. Proficient in utilizing virtual analytical platforms and industry-standard calibration tools to optimize system performance and ensure regulatory compliance.

Highest-signal resume keywords

Powertrain CalibrationElectrified Propulsion SystemsCalibration Tools (ATI Vision, ETAS INCA, Vector)Data Acquisition (DAQ) SystemsDesign of Experiments (DOE)

ATS Keywords

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Applicant Tracking System Keywords

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Hard Skills

Vehicle Calibration DevelopmentValidation TestingSensitivity StudiesSystem-Level DebuggingStatistical Validation

Soft Skills

Technical ReportingCross-Functional Collaboration

Tools & Technologies

Virtual Vehicle Analytical PlatformEngine/Chassis DynamometersCAN Communication Protocols

Industry Keywords

Mechanical EngineeringElectrical EngineeringAutomotive EngineeringPrototype VehiclesEmissions Optimization

About the role

Key responsibilities & impact

Vehicle calibration development & validation: Lead calibration development activities across chassis/powertrain/hub dynamometers, and on-road vehicle development. Synchronize the calibration of various sub-systems—including the engine, electric generator/motors, HV battery and thermal systems to ensure seamless integration and achievement of attribute targets.
Virtual calibration development and optimization: Utilize virtual vehicle analytical platform to perform upfront calibration development and demonstrate system capability under various use cases. Utilize Design of Experiments (DOE) methods to efficiently map complex multi-variable calibration spaces and define robust operating strategies.
Design validation and robustness testing: Leverage virtual simulations and physical prototype platforms to perform DV testing against critical noise factors, ensuring system performance remains robust under diverse operating conditions.
Attribute trade-off management: Conduct sensitivity studies to optimize the balance between fuel economy, performance, drivability and emissions. Establish preferred values for control strategy variables using data-driven approach.
Prototype Commissioning: Perform system-level debugging and troubleshooting complex mechanical, electrical, and software issues to commission prototype vehicles.
Technical Reporting: Document and present calibration progress, trade-off results, and regulatory compliance status to program leadership and cross-functional teams.

Requirements

What you’ll need

Bachelor’s degree in Mechanical Engineering, Electrical Engineering, Automotive Engineering, or a related technical field.
5+ years of experience in powertrain calibration, with a specific focus on electrified propulsion systems (HEV/PHEV/EREV/BEV).
2+ years industry-standard calibration tools e.g., ATI Vision, ETAS INCA, Vector tools and CAN communication protocols.
2+ years experience working with prototype vehicles/test bench and troubleshooting.
2+ years working with data acquisition (DAQ) systems and various testing environments, including engine/chassis dynamometers.
1+ year of experience in data engineering and statistical validation, with a proven track record of analyzing large-scale datasets to identify statistically significant trends.

Benefits

Comp & perks

Immediate medical, dental, vision and prescription drug coverage
Flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up child care and more
Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
Vehicle discount program for employees and family members and management leases
Tuition assistance
Established and active employee resource groups
Paid time off for individual and team community service
A generous schedule of paid holidays, including the week between Christmas and New Year’s Day
Paid time off and the option to purchase additional vacation time.