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Technical Specialist – Chassis Systems Reliability Verification, Validation
Ford Motor CompanyTechnical Expert integrating suspension and steering systems at Ford. Leading global teams in design, validation, and launch for vehicle systems.
Tech Stack
Tools & technologiesAssemblyGo
About the role
Key responsibilities & impact- Ensure best in world quality from initial vehicle quality through high time in service.
- Ensure aligned cascade of Reliability and Confidence statistical objectives for the 90th percentile use case with classification of end items aspects as Durable Core or Replaceable.
- Ensure aligned cascade of targets for reliability of suspension end items – vehicle to system to end item to end item functions.
- Ensure proper accounting of suspension function and performance within customer operating conditions and environments / noise factors using the system RCL and aligning with end item RCL’s.
- Expert in creating and executing vehicle, system, and lab testing that exercise applicable noise factors and potential failure modes to demonstrate targeted Reliability and Confidence.
- Hands on development, test, and data acquisition skills with ability to reduce and analyze data to support Test Method development and root cause analysis.
- Use of warranty analysis, management fleet information, government inspection data, supplier part sales, social media, etc to confirm coverage of our design verification test methods.
- Ensure connection of our physical test methods to our design inputs and CAE verification methods.
- Drive key stress factors into specifications and test methods to eliminate HTIS failures collaborating with TE/SME Specification owners.
- Champion change point analysis for re-used or modified end items and ensure correct level of requirements and checks are planned as part of the program.
- Work with customer correlation and system technical specialists to align system durability verification methods for each application including a formalized engagement of connected vehicle data, vehicle platform engineering and Ford Business divisions like Ford Pro.
- Lead on suspension diagnostics and prognostics.
- Integral to Signoff of System/Subsystem/Component with specific signoff responsibility BEFORE Chief Signoff
- Coach, Mentor, & Train Suspension D&R engineers across all the global regions
- Go-To for System Problem Solving – Launch, Recall, Quality / Field Issues, DV/PV Issues
Requirements
What you’ll need- BS-Engineering required
- 10 years of experience
- 6+ years in suspension related components and commodities.
- Extensive system and component engineering design & release experience, knowledge of various chassis architecture performance characteristics, and experience with vehicle, system, and component durability validation methods, architecture creation, and vehicle manufacturing.
- Extensive experience creating and managing DFMEA/PFMEA/SCCAF/Control Plans/ drawings-GD&T
- Experience with problem solving tools – 8D, 5 why, Six Sigma, etc.
- Experience analyzing output from CAE and physical test methods – vehicle, system, and component.
- Position requires occasional travel to assembly plants and other global chassis engineering centers to support process development, issue identification/resolution, and launch/ongoing production.
- Travel may be significant at times as needed
- On-site support for collaboration required targeting 4 days per week minimum.
Benefits
Comp & perks- Immediate medical, dental, vision and prescription drug coverage
- Flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up child care and more
- Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
- Vehicle discount program for employees and family members and management leases
- Tuition assistance
- Established and active employee resource groups
- Paid time off for individual and team community service
- A generous schedule of paid holidays, including the week between Christmas and New Year’s Day
- Paid time off and the option to purchase additional vacation time.
ATS Keywords
✓ Tailor your resumeApplicant Tracking System Keywords
Tip: use these terms in your resume and cover letter to boost ATS matches.
Hard Skills & Tools
Engineering DesignReliability AnalysisData AcquisitionRoot Cause AnalysisChassis Architecture PerformanceVehicle ManufacturingTest Method DevelopmentStatistical Objectives AlignmentNoise Factor AnalysisComponent Engineering
Soft Skills
CoachingMentoringCollaborationProblem SolvingCommunication
Certifications
BS in Engineering