Emissions Calibration Engineer

Ford Motor Company

Advanced Emissions Calibration Engineer at Ford developing system-level capabilities for future emissions targets. Balancing regulatory compliance with fuel economy and drivability in gasoline-powered Internal Combustion Engines.

Posted 5/8/2026full-timeDearborn • Missouri • 🇺🇸 United StatesMid-LevelSenior💰 $115,000 - $192,900 per yearWebsite

About the role

Key responsibilities & impact

Lead development testing across engine dynamometers, powertrain/hub dynamometers, and physical vehicles.
Utilize virtual vehicle analytical simulations to front-load calibration development and demonstrate system capability.
Conduct sensitivity studies to optimize the balance between emissions compliance, fuel economy, performance, and drivability.
Synchronize the calibration of various sub-systems—including the engine, aftertreatment (TWC/GPF), transmission, and electric generator/motors—to ensure seamless integration and achievement of emissions targets.
Utilize Design of Experiments (DOE) methods to efficiently map complex multi-variable calibration spaces and define robust operating strategies.
Lead the setup and commissioning of prototype systems in both dyno and vehicle environments.
Perform system-level debugging and troubleshoot complex mechanical, electrical, and software issues.
Document and present calibration progress, trade-off results, and regulatory compliance status to program leadership and cross-functional teams.

Requirements

What you’ll need

Bachelor’s degree in Mechanical Engineering, Electrical Engineering, Automotive Engineering, or a related technical field.
5+ years of experience in powertrain calibration, with a specific focus on gasoline emissions and/or electrified propulsion systems (HEV/PHEV).
Proficiency with industry-standard calibration tools (e.g., ATI Vision, ETAS INCA, or Vector CANape) and CAN communication protocols.
Deep understanding of global emissions regulatory requirements and test procedures, specifically SULEV20, SULEV15, and SULEV10 standards.
Demonstrated mechanical and electrical (wiring) skills for prototype vehicle/bench setup and hardware-in-the-loop troubleshooting.
Experience with data acquisition (DAQ) systems and various testing environments, including engine/chassis dynamometers.
Experience in data engineering and statistical validation, with a proven track record of analyzing large-scale datasets to identify statistically significant trends.

Benefits

Comp & perks

Immediate medical, dental, vision and prescription drug coverage
Flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up child care and more
Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
Vehicle discount program for employees and family members and management leases
Tuition assistance
Established and active employee resource groups
Paid time off for individual and team community service
A generous schedule of paid holidays, including the week between Christmas and New Year’s Day
Paid time off and the option to purchase additional vacation time.

ATS Keywords

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Hard Skills & Tools

powertrain calibrationemissions complianceDesign of Experiments (DOE)system-level debuggingdata acquisition (DAQ)data engineeringstatistical validationmechanical skillselectrical skillstroubleshooting

Soft Skills

leadershipcommunicationorganizational skillscollaboration