Lead/support High Time in Service Quality Projects using Design for Six Sigma / 8D processes on aggressive timelines to support IPTSE’s warranty spend and failure rate reduction targets.
Responsibilities include evaluation of high warranty spend/failure rate subsystems and engine/vehicle applications with a focus on issues that contribute to > 12 MIS warranty and/or are design/physics related versus supplier quality/manufacturing defect related.
Projects will be expected to rapidly work through the Define, Characterize, Optimize and Verify phases of the DFSS process including root cause identification and verification, implementation of ICA/PCA’s, read across and prevent recurrence.
Project leaders/supporters will be expected to present frequently to senior management project status and results, interface regularly with quality, powerpack and core engineers and TS’s and maintain required project documentation including 1-pagers, 6-panels, 8D reports, management summary documents, etc.
Strong focus on warranty data/trend analysis, part return analysis and physical understanding of engine/powertrain systems and subsystems as key tools to identification root cause and interim and permanent corrective actions.
Help develop relationships with dealerships and fleets as key sources of information to quickly identify and resolve HTIS quality issues.
Ability to design, execute or coordinate analytical and physical testing from component bench level to full powertrain/vehicle testing to identify root cause, replicate quality issues and validate fixes.
Identify and document lessons learned for knowledge preservation.
Lead/attend team meetings.
Requirements
Bachelor’s Degree in Engineering or equivalent experience
3+ years of experience with internal combustion engines, thermal systems or after-treatment systems in one or more of the following areas: Design, Test, Controls, Calibration.
2+ years of experience in project leadership, driving initiatives to achieve timely milestones and ensuring the attainment of crucial key performance indicators (KPIs)
6-Sigma green belt, black belt and Design for Six Sigma experience a plus.
Familiarity/experience with Ford’s Strategic Problem Solving tools including key root cause identification tools (y=f(x), stress/strength interference, 3L5W, etc.)
Familiarity/experience with Ford’s Failure Mode Avoidance and Robustness and Reliability processes (P-Diagram, DFMEA, RCL, etc.)
Familiarity with Ford’s quality tools including GSAR, MWATS, QED, etc.
Knowledge of key engine/powertrain subsystems including base engine, cooling, airpath, fuel, after-treatment, etc.
Strong project management, problem solving and organization skills
Excellent teamwork and communication skills
Self-starter with the ability to manage multiple work streams simultaneously
Enjoys taking on new challenges, embraces learning and discovery.
Benefits
Immediate medical, dental, vision and prescription drug coverage
Flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up child care and more
Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
Vehicle discount program for employees and family members and management leases
Tuition assistance
Established and active employee resource groups
Paid time off for individual and team community service
A generous schedule of paid holidays, including the week between Christmas and New Year’s Day
Paid time off and the option to purchase additional vacation time
Applicant Tracking System Keywords
Tip: use these terms in your resume and cover letter to boost ATS matches.
Hard skills
Design for Six Sigma8D processesroot cause analysisinternal combustion enginesthermal systemsafter-treatment systemsproject leadershipanalytical testingphysical testingKPI attainment
Soft skills
problem solvingorganizationteamworkcommunicationself-starterability to manage multiple work streamsrelationship buildingadaptabilitylearningdiscovery
Certifications
Bachelor’s Degree in Engineering6-Sigma green belt6-Sigma black belt