Mechanical Engineer Intern
Abhyaz
Job Level
JuniorMid-Level
Tech Stack
Assembly
About the role
- Create and manage 3D CAD models and 2D drawings of powertrain components (motor housings, inverter enclosures, gearbox casings, shafts, bearings, seals, etc.).
- Develop gearbox layouts, transmission systems, and tolerance stack-up analyses.
- Apply GD&T; and DFM/DFA principles to ensure manufacturability and assembly feasibility.
- Collaborate with electrical and thermal teams for mechanical-electrical-thermal integration.
- Provide CAD support for FEA/thermal simulations and iterate based on analysis feedback.
- Work with suppliers and vendors on prototype manufacturing, machining, and assembly.
- Participate in design reviews and documentation control for aerospace compliance.
- Support test and validation activities for subsystems and integrated powertrain assemblies.
Requirements
- B.E./B.Tech/M.E./M.Tech in Mechanical/Automotive/Aerospace Engineering.
- 2–5 years of relevant experience in mechanical design (EV, aerospace, or automotive powertrain preferred).
- Strong proficiency in CAD tools (SolidWorks, CATIA, NX, Creo, or equivalent).
- Knowledge of gearbox/transmission design, bearings, and sealing systems.
- Familiarity with GD&T; tolerance analysis, and ISO/AGMA gear standards.
- Exposure to thermal management systems (liquid/oil cooling, heat exchangers).
- Understanding of manufacturing processes – machining, casting, additive manufacturing.
- Strong documentation and collaboration skills.
- Preferred: Experience with high-power electric motor/inverter packaging (200 kW+).
- Preferred: Exposure to FEA/CAE tools (ANSYS, SimScale, etc.).
- Preferred: Knowledge of aerospace/aviation standards (RTCA DO-160G, DO-254, MIL-STD).
- Preferred: Hands-on involvement in prototype assembly and rig testing.
