
Senior Product Engineer
Emma – The Sleep Company
full-time
Posted on:
Location Type: Hybrid
Location: Frankfurt • Germany
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Job Level
Tech Stack
About the role
- Lead FEM-based product optimization projects for mattresses, bed frames, and accessories.
- Develop and implement simulation strategies across the full product lifecycle – from concept to production.
- Introduce new technologies and methodologies, such as non-linear material modeling, multiphysics simulations, or AI-assisted optimization.
- Create detailed test plans for FEM analysis, data acquisition, model calibration, and correlation studies.
- Perform hands-on technical tests in our in-house lab, including mechanical testing, material analysis, and prototype validation.
- Tear down products to their core to analyze design, material properties, and structural integrity.
- Collaborate closely with suppliers during the development phase, ensuring clear technical communication, alignment on specifications, and effective issue resolution.
- Act as a subject matter expert in material properties, 3D CAD design, and FEM pre-/post-processing.
- Mentor junior engineers and foster a culture of technical excellence and innovation.
- Ensure timely delivery of high-quality results in line with project goals and customer expectations.
Requirements
- Master’s degree or PhD in Mechanical Engineering, Materials Science, Physics, or a related field.
- Minimum 5 years of professional experience in FEM, ideally within consumer product development or soft materials.
- Advanced proficiency in FEA tools such as Abaqus, HyperMesh, Solid Edge; scripting experience (Python, MATLAB) is a plus.
- Strong background in complex FEM analyses: non-linear, transient, fatigue, thermomechanical.
- Familiarity with soft materials like foam, elastomers, plastics, and gels – especially in the context of sleep products.
- Solid understanding of FMEA (Failure Mode and Effects Analysis) and related quality and risk assessment methodologies.
- Strong critical thinking skills and a structured approach to problem-solving.
- Excellent analytical skills and a high level of autonomy and initiative. Strong communication skills – able to convey technical insights clearly and persuasively.
- Fluent in English; Chinese language skills are a plus, German is beneficial.
- Passionate about innovation, teamwork, and creating outstanding products that improve sleep quality.
Benefits
- Discounts on our top-notch products.
- The opportunity to collaborate with multinational teams.
- Exciting events that aren't just team-building exercises but opportunities to create epic memories.
- All the tools you need to grow and take ownership from the beginning.
- Pet-friendly environment, where you can bring your furry desk buddy.
Applicant Tracking System Keywords
Tip: use these terms in your resume and cover letter to boost ATS matches.
Hard skills
FEMFEAnon-linear material modelingmultiphysics simulationsmechanical testingmaterial analysisprototype validation3D CAD designscripting (Python, MATLAB)complex FEM analyses
Soft skills
critical thinkingproblem-solvinganalytical skillscommunication skillsmentoringteamworkinitiativetechnical communicationinnovationautonomy
Certifications
Master’s degreePhD