Emma – The Sleep Company

Senior Product Engineer

Emma – The Sleep Company

full-time

Posted on:

Location Type: Hybrid

Location: FrankfurtGermany

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Job Level

Tech Stack

About the role

  • Lead FEM-based product optimization projects for mattresses, bed frames, and accessories.
  • Develop and implement simulation strategies across the full product lifecycle – from concept to production.
  • Introduce new technologies and methodologies, such as non-linear material modeling, multiphysics simulations, or AI-assisted optimization.
  • Create detailed test plans for FEM analysis, data acquisition, model calibration, and correlation studies.
  • Perform hands-on technical tests in our in-house lab, including mechanical testing, material analysis, and prototype validation.
  • Tear down products to their core to analyze design, material properties, and structural integrity.
  • Collaborate closely with suppliers during the development phase, ensuring clear technical communication, alignment on specifications, and effective issue resolution.
  • Act as a subject matter expert in material properties, 3D CAD design, and FEM pre-/post-processing.
  • Mentor junior engineers and foster a culture of technical excellence and innovation.
  • Ensure timely delivery of high-quality results in line with project goals and customer expectations.

Requirements

  • Master’s degree or PhD in Mechanical Engineering, Materials Science, Physics, or a related field.
  • Minimum 5 years of professional experience in FEM, ideally within consumer product development or soft materials.
  • Advanced proficiency in FEA tools such as Abaqus, HyperMesh, Solid Edge; scripting experience (Python, MATLAB) is a plus.
  • Strong background in complex FEM analyses: non-linear, transient, fatigue, thermomechanical.
  • Familiarity with soft materials like foam, elastomers, plastics, and gels – especially in the context of sleep products.
  • Solid understanding of FMEA (Failure Mode and Effects Analysis) and related quality and risk assessment methodologies.
  • Strong critical thinking skills and a structured approach to problem-solving.
  • Excellent analytical skills and a high level of autonomy and initiative. Strong communication skills – able to convey technical insights clearly and persuasively.
  • Fluent in English; Chinese language skills are a plus, German is beneficial.
  • Passionate about innovation, teamwork, and creating outstanding products that improve sleep quality.
Benefits
  • Discounts on our top-notch products.
  • The opportunity to collaborate with multinational teams.
  • Exciting events that aren't just team-building exercises but opportunities to create epic memories.
  • All the tools you need to grow and take ownership from the beginning.
  • Pet-friendly environment, where you can bring your furry desk buddy.

Applicant Tracking System Keywords

Tip: use these terms in your resume and cover letter to boost ATS matches.

Hard skills
FEMFEAnon-linear material modelingmultiphysics simulationsmechanical testingmaterial analysisprototype validation3D CAD designscripting (Python, MATLAB)complex FEM analyses
Soft skills
critical thinkingproblem-solvinganalytical skillscommunication skillsmentoringteamworkinitiativetechnical communicationinnovationautonomy
Certifications
Master’s degreePhD