
Senior Automation & Controls Engineer
Element Solutions Inc
full-time
Posted on:
Location Type: Hybrid
Location: New Jersey • United States
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Salary
💰 $105,899 - $158,849 per year
Job Level
About the role
- Lead front-end engineering and detailed design for new equipment, processes, reactors, wet benches, blending, and packaging lines
- Translate PFDs and P&IDs into I/O lists, control narratives, and cause-and-effect matrices
- Specify, configure, and support PLC, DCS, HMI, and SCADA platforms and industrial networks
- Develop compliant control code, batch/sequential logic, alarm strategies, and historian interfaces
- Lead FAT/SAT, start-up, and on-site commissioning activities and troubleshoot systems to root cause
- Design and implement safety-instrumented functions and ensure compliance with applicable safety standards
- Deploy data collection, analytics, and visualization tools to monitor KPIs, improve OEE, and reduce downtime
- Prepare project timelines and manage automation workstreams on capital projects, including scope, budget, schedule, and vendors
- Promote best practices in code management, testing, documentation, and change control
- Design intuitive HMI and user interfaces that clearly communicate process status
- Stay current with emerging process control technologies and apply innovative solutions
- Collaborate with cross-functional teams and external integrators to deliver successful automation projects
- Ensure compliance with company policies, safety regulations, and governmental requirements
- Travel up to 30% as needed to support projects and operations
Requirements
- 8+ years of hands-on experience designing and commissioning PLC, DCS, and HMI systems in batch or continuous chemical or process manufacturing environments
- Proven expertise with at least one major automation platform (e.g., Rockwell ControlLogix, Siemens PCS 7, Emerson DeltaV, ABB 800xA, Honeywell Experion)
- Strong knowledge of instrumentation, process control theory, and hazardous area classifications (Class I/Div 2, ATEX)
- Experience with functional safety analysis, LOPA/SIL verification, and relevant industry standards
- Proficiency with industrial networks and communication protocols
- Experience with Industry 4.0 technologies and IIoT integration
- Working knowledge of data systems, historians, and analytics tools (OSI PI, SQL, Python)
- Programming or scripting experience in Python, C/C++, or similar languages
- Familiarity with vision systems, servo drives, and safety PLCs
- Bachelor’s degree in Electrical Engineering, Automation, Controls Engineering, or a related field (preferred)
Benefits
- health, dental, and vision insurance
- Wellness Program
- PTO/Holidays
- 401(k)-retirement plan with a company match
- paid parental leave
- tuition reimbursement
- opportunities for professional development
Applicant Tracking System Keywords
Tip: use these terms in your resume and cover letter to boost ATS matches.
Hard Skills & Tools
PLCDCSHMISCADAcontrol codebatch logicsequential logicalarm strategiesdata analyticsprogramming in Python
Soft Skills
leadershipcollaborationproject managementtroubleshootingcommunicationbest practices promotioninnovation