EFESO Management Consultants

TPM Consultant

EFESO Management Consultants

full-time

Posted on:

Location Type: Remote

Location: United States

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Salary

💰 $100,000 - $170,000 per year

About the role

  • TPM Program Design and Deployment
  • Conduct baseline assessments of maintenance maturity, equipment performance, and loss analysis.
  • Design TPM master plans, pillar structures, and implementation roadmaps aligned to client objectives.
  • Lead the deployment of core TPM pillars (Autonomous Maintenance, Planned Maintenance, Focused Improvement, Early Equipment Management, Skills Development, etc.).
  • Facilitate Kaizen events, loss-elimination workshops, and cross-functional problem-solving sessions.
  • Maintenance & Reliability Improvement
  • Analyze equipment performance using OEE, MTBF, MTTR, and loss trees to identify improvement priorities.
  • Support clients in developing preventive and predictive maintenance strategies.
  • Guide the creation or optimization of maintenance work processes, PM routines, lubrication standards, and spare-parts strategies.
  • Coach maintenance teams on reliability fundamentals, root cause analysis, and work execution excellence.
  • Capability Building & Coaching
  • Train operators and technicians on Autonomous Maintenance steps, equipment care, and problem-solving.
  • Coach supervisors and managers on performance management, daily control systems, and leadership behaviors.
  • Develop training materials, standards, and visual management systems to embed new ways of working.
  • Performance Management & Results Delivery
  • Establish KPIs and governance routines to track TPM progress and sustain improvements.
  • Support clients in implementing tiered accountability systems and daily management.
  • Ensure measurable impact on safety, quality, productivity, cost, and morale.

Requirements

  • Bachelor’s degree required in Supply Chain, Engineering, Operations Management, or related fields
  • MBA or advanced degree in a relevant field is highly preferred
  • Relevant professional certifications (e.g., P.E., Lean Six Sigma Master Black Belt)
  • Minimum of 4 yrs experience in manufacturing, maintenance & reliability, industrial engineering, or operational excellence
  • Hands-on experience with TPM, Lean, or reliability improvement programs (in-house or consulting)
  • Strong understanding of equipment, maintenance processes, and shop-floor operations
  • Demonstrated ability to facilitate workshops and coach frontline teams
  • Solid analytical skills, including OEE analysis, loss breakdowns, and root cause analysis
  • Comfortable working in industrial environments and traveling to client sites.
Benefits
  • Medical and dental coverage
  • 401(k) plan
  • PTO plus observed holidays
Applicant Tracking System Keywords

Tip: use these terms in your resume and cover letter to boost ATS matches.

Hard Skills & Tools
TPMOEEMTBFMTTRroot cause analysispreventive maintenancepredictive maintenanceKaizenperformance managementanalytical skills
Soft Skills
coachingfacilitationproblem-solvingleadershipcommunicationtrainingteamworkperformance managementorganizational skillscross-functional collaboration
Certifications
P.E.Lean Six Sigma Master Black Belt