
Electrical Controls Engineer – Industrial Solutions
BorgWarner
full-time
Posted on:
Location Type: Office
Location: Hendersonville • North Carolina • United States
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Salary
💰 $92,800 - $127,600 per year
Tech Stack
About the role
- Lead the design and implementation of electrical control systems for automated equipment, robotics, and assembly lines in industrial product manufacturing.
- Architect and program complex PLC, HMI, and SCADA systems to support high-volume production environments.
- Develop and review electrical schematics, panel layouts, and wiring diagrams using AutoCAD Electrical or EPLAN.
- Specify and validate components including sensors, drives, safety devices, and control panels.
- Troubleshoot and resolve high-level system issues, perform root cause analysis, and implement long-term corrective actions.
- Collaborate with cross-functional teams including mechanical, process, and IT engineers to integrate controls into new and existing systems.
- Ensure compliance with building and industry standards and safety regulations.
- Lead commissioning, testing, and validation of control systems at manufacturing sites.
- Drive continuous improvement initiatives focused on system reliability, cycle time reduction, and energy efficiency.
- Mentor junior engineers and provide technical leadership on controls-related projects.
- Maintain and enforce documentation standards for system architecture, programming, and change management.
Requirements
- Bachelor’s or Master’s degree in Electrical Engineering, Controls Engineering, or related field.
- 8+ years of experience in controls engineering within the automotive, industrial, or high-volume manufacturing industry.
- Advanced proficiency in PLC programming (Allen-Bradley, Siemens, Mitsubishi) and HMI/SCADA platforms (FactoryTalk, Ignition, WinCC).
- Strong understanding of industrial electrical systems, motor controls, robotics integration, and automation networks (Ethernet/IP, PROFINET).
- Experience with safety systems and standards (ISO 13849, ISO 26262, SIL).
- Proficiency in electrical CAD tools (AutoCAD Electrical, EPLAN).
- Excellent leadership, communication, and project management skills.
- Ability to manage multiple projects and prioritize in a fast-paced environment.
Benefits
- Day 1 Medical Coverage with potential of no monthly premium
- Onsite Health Clinic for employees and dependents (age 14 and over) with potential of no cost
- Dental, Vision, Life, AD&D, and Disability Coverage
- Tuition Reimbursement Program after 18 months
- Retirement Savings Plan (401k) with a matching program
- Company paid holidays and vacation starting Day 1
- Competitive annual incentive program tied to business results
Applicant Tracking System Keywords
Tip: use these terms in your resume and cover letter to boost ATS matches.
Hard Skills & Tools
PLC programmingHMI programmingSCADA systemsroot cause analysissystem troubleshootingelectrical schematicspanel layoutswiring diagramsmotor controlsautomation networks
Soft Skills
leadershipcommunicationproject managementmentoringcollaborationproblem-solvingprioritizationcontinuous improvementtechnical leadershipdocumentation standards
Certifications
Bachelor’s degree in Electrical EngineeringMaster’s degree in Electrical EngineeringControls Engineering certificationISO 13849 complianceISO 26262 complianceSIL certification