Lead, maintain, and continuously improve the OSHA PSM program across manufacturing sites
Ensure full compliance with OSHA, EPA RMP, NFPA, and internal safety standards
Serve as the subject matter expert for all 14 PSM elements, providing training, coaching, and oversight
Lead and facilitate Process Hazard Analyses (PHAs), including HAZOPs, What-If studies, and Layer of Protection Analyses (LOPAs)
Oversee Management of Change (MOC) processes to ensure safe execution of process modifications, scale-ups, and equipment changes
Coordinate Pre-Startup Safety Reviews (PSSRs) to ensure safe commissioning of new or modified systems
Partner with Operations, R&D, Quality, and Plant EHS teams to identify hazards, troubleshoot issues, and implement safe process designs
Provide PSM technical guidance for batch mixing, dispersion, milling, tinting, filling, resin reactions, and other covered processes
Support capital projects by ensuring integration of safety requirements from concept through startup
Maintain and update critical PSM documentation including P&IDs, SOPs, process flow diagrams, equipment files, and engineering records
Conduct compliance audits, gap assessments, and incident investigations; drive corrective and preventive actions
Ensure timely completion of mechanical integrity inspections, testing, and preventive maintenance programs
Lead initiatives to reduce process safety incidents, enhance system reliability, and strengthen operational discipline
Promote a proactive safety culture through training, visibility on the floor, and robust engagement with frontline employees
Apply Lean/CI methodologies to streamline PSM processes and improve program effectiveness

Requirements

Bachelor’s or Master’s degree in Chemical Engineering or related engineering discipline
5+ years of experience in chemical, coatings, or related process industries; at least 2 years supporting or managing OSHA PSM elements
Strong understanding of chemical manufacturing operations, process safety principles, and hazard-based risk management
Demonstrated experience leading PHAs, MOCs, incident investigations, and PSM audits
Proficiency with process design tools, CAD, data analysis software, and Microsoft Office; familiarity with MS Project and Teams
CI, CSP, ASP, or PSM-related certifications are a plus
Continuous Improvement (CI) certification or Lean/Six Sigma certification is a plus
PMP or equivalent project management certification is a plus

Benefits

Competitive benefits
Work-life balance
Ongoing learning and continuing education
Skill development

Applicant Tracking System Keywords

Tip: use these terms in your resume and cover letter to boost ATS matches.

Hard Skills & Tools

OSHA PSMProcess Hazard AnalysesHAZOPManagement of ChangePre-Startup Safety Reviewsprocess safety principleshazard-based risk managementmechanical integrity inspectionsLean methodologiesdata analysis

Soft Skills

leadershipcoachingcommunicationtroubleshootingengagementproactive safety cultureorganizational disciplineoversightcollaborationtraining

Certifications

CI certificationCSPASPPSM-related certificationsLean/Six Sigma certificationPMP