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Expleo Group

1D Simulation Engineer

Expleo Group

. Develop, maintain, and apply 1D simulation models for powertrain and thermofluid systems, including intake, exhaust, cooling, lubrication, and energy recovery systems.

Posted 5/5/2026full-timeGuildford • 🇬🇧 United KingdomMid-LevelSeniorWebsite

About the role

Key responsibilities & impact
  • Develop, maintain, and apply 1D simulation models for powertrain and thermofluid systems, including intake, exhaust, cooling, lubrication, and energy recovery systems.
  • Work closely with CFD and cross-functional engineering teams to optimise fluid flow and thermal performance across the power unit.
  • Support concept design and system architecture decisions through simulation-driven insights.
  • Perform model validation and correlation using test bench and real-world data, ensuring accuracy and predictive capability.
  • Develop and enhance bespoke and commercial simulation tools, improving modelling fidelity and efficiency.
  • Analyse large datasets, interpret simulation and test results, and provide clear technical recommendations.
  • Contribute to development loops, linking simulation, test, and design iterations to drive continuous performance improvements.
  • Support engine and powertrain testing activities, including collaboration with test engineers to validate simulation outputs.
  • Document methodologies, assumptions, and results, ensuring traceability and knowledge sharing across teams.
  • Communicate findings effectively to both technical and non-technical stakeholders.

Requirements

What you’ll need
  • Degree in Mechanical Engineering, Automotive Engineering, Aerospace Engineering, or a related discipline.
  • Postgraduate qualification (MSc or PhD) in a relevant field is advantageous.
  • Strong academic foundation in thermodynamics, fluid mechanics, and heat transfer.
  • Strong expertise in 1D simulation tools (e.g. GT-SUITE, AMESim, Ricardo WAVE, or similar).
  • Solid understanding of internal combustion engines, hybrid powertrains, or high-performance propulsion systems.
  • Knowledge of fluid dynamics and thermal systems modelling.
  • Experience in model development, calibration, and validation.
  • Ability to interpret complex data sets and translate findings into actionable engineering insights.
  • Strong problem-solving capability, particularly when working with incomplete or imperfect data.
  • Excellent written and verbal communication skills for reporting technical findings.
  • Ability to work effectively within cross-functional engineering teams.
  • Experience working on high-performance powertrain development, motorsport, or advanced R&D programmes.
  • Exposure to simulation-driven development environments, including correlation with test data.
  • Experience in engine test-bench environments and understanding of test methodologies.
  • Familiarity with manufacturing considerations and their impact on simulation models.
  • Experience contributing to iterative development loops between simulation, design, and validation.
  • Prior involvement in hybrid power unit development or motorsport applications is highly advantageous.

Benefits

Comp & perks
  • Collaborative working environment – we stand shoulder to shoulder with our clients and our peers through good times and challenges
  • We empower all passionate technology loving professionals by allowing them to expand their skills and take part in inspiring projects
  • Expleo Academy - enables you to acquire and develop the right skills by delivering a suite of accredited training courses
  • Competitive company benefits
  • Always working as one team, our people are not afraid to think big and challenge the status quo
  • As a Disability Confident Committed Employer we have committed to: Ensure our recruitment process is inclusive and accessible
  • Communicating and promoting vacancies
  • Offering an interview to disabled people who meet the minimum criteria for the job
  • Anticipating and providing reasonable adjustments as required
  • Supporting any existing employee who acquires a disability or long term health condition, enabling them to stay in work

ATS Keywords

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Applicant Tracking System Keywords

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Hard Skills & Tools
1D simulation modelsthermodynamicsfluid mechanicsheat transfermodel developmentcalibrationvalidationdata analysissimulation toolsinternal combustion engines
Soft Skills
problem-solvingcommunicationcollaborationtechnical recommendationsknowledge sharinginterpretation of complex datacross-functional teamworkreportingcontinuous performance improvementadaptability
Certifications
MScPhDdegree in Mechanical Engineeringdegree in Automotive Engineeringdegree in Aerospace Engineering