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Process Engineer
DayforceProcess Engineer leading advanced process development in a global medical device partner. Responsible for tooling design, process validation, and client interaction, with significant travel requirements.
Core Competencies
Role fitCore Competencies
Use this summary to align your resume positioning with the role.
Demonstrates extensive expertise in process development and optimization within the injection molding industry, with a strong focus on scientific molding principles and cavity pressure technologies. Proficient in managing multiple projects while ensuring compliance with FDA, QSR, and ISO 13485 standards.
Highest-signal resume keywords
Process DevelopmentScientific Molding PrinciplesCavity Pressure MonitoringDOE Methods ImplementationInjection Molding
ATS Keywords
Tailor your resumeApplicant Tracking System Keywords
Tip: use these terms in your resume and cover letter to boost ATS matches.
Hard Skills
Process DevelopmentScientific MoldingCavity Pressure TechnologiesDOE MethodsMold QualificationMold Flow AnalysisStatistical Process ControlInjection MoldingProcess ValidationTooling Solutions
Soft Skills
Project ManagementCommunicationTraining
Tools & Technologies
SolidWorks3D Printing SoftwareExcelPowerPointWord
Certifications & Qualifications
Bachelor of Science Degree in EngineeringRJG Master Molder 2 Certification
Industry Keywords
FDA RegulationsQSR StandardsISO 13485Thermoplastic ResinsProcess Control
About the role
Key responsibilities & impact- Lead the process development cycle
- Evaluate processes for robustness, accuracy, and optimization
- Initiate improvement projects
- Quality/Metrology support: Assist site QE on KPI/KPO impacting part quality and process control
- Partner with GTS/Site Tooling Engineer on design requirements
- Partner with Tool Engineer on design and development requirements
- Support business development by selling tooling solutions and resolving processing issues
- Support corrective actions, re-validations, and tool/process optimization
- Oversee process development through I.Q. and O.Q. runs; report required
- Complete other related projects and tasks assigned
- Demonstrate expert knowledge and performance
- Apply scientific molding (Decoupled 2 and Decoupled 3)
- Expert in cavity pressure monitoring and control (RJG)
- Join technical reviews with customers and mold shops
- Support DFM and tool design reviews with Tool Engineers
- Support molding cell development and execution
- Support EOAT design and fabrication
- Manage mold shop deliverables and expectations (SIM reports)
- Confirm receiving-site requirements (press/shot size/tonnage/special sequence) and machine capability studies
- Develop processes, review Moldflow data for start-up and debug
- Travel to customer sites, tool shops, and Viant facilities as needed; trip report required
- Prepare, track, and communicate Process DOEs, report results and recommendations
- Manage multiple concurrent projects (minimum 20 active)
Requirements
What you’ll need- Bachelor of Science Degree in Engineering or related plastics discipline or 4-year engineering degree or equivalent completion of a 4,000 hour or 2-year process engineering apprenticeship.
- Certification from a school in advanced molding or RJG Master Molder 2 (or equivalent).
- 10+ years of experience in processing and in a molding environment, process development, qualification, validation of molds, etc.
- Extensive knowledge and able to train in: processing and process development techniques in scientific molding principles (MM2 skill level)
- Plastics—Injection Molding; LSR (preferred)
- Excel, PowerPoint, Word, and general computer skills; SolidWorks (drawing); 3D printing/3D software (preferred)
- Some knowledge in FDA, QSR, and ISO 13485 medical device regulations and standards.
- Understanding of statistics, Cp & Cpk studies for process. I.Q., O.Q. and P.Q. requirements
- Strong understanding of DOE methods and implementation
- Expert knowledge of cavity pressure technologies and advanced control principles
- Familiarity with the various engineering grade thermoplastic resins and Mold Flow analysis.
- Authorized to work in the U.S.
- Spanish proficiency
- Ability to travel up to 75% to Viant sites (U.S., Costa Rica, Tijuana, and Vega Baja, PR)
Benefits
Comp & perks- Health insurance
- Retirement plans
- Flexible work arrangements