
Senior Manufacturing Engineer – Mechatronic Assemblies
ASSA ABLOY Opening Solutions
full-time
Posted on:
Location Type: Office
Location: Redwood City • California • 🇺🇸 United States
Visit company websiteSalary
💰 $130,000 - $200,000 per year
Job Level
Senior
Tech Stack
AssemblyPythonSQL
About the role
- Design, implement, and maintain statistically controlled (SPC) manufacturing processes.
- Develop and automate data collection systems using data analysis tools to monitor key process indicators.
- Act as the primary manufacturing interface to the design engineering team.
- Use statistical tolerance analysis, Gage Repeatability & Reproducibility (GR&R), and Design of Experiments (DOE) to guide Design for Manufacturability (DFM) and Design for Assembly (DFA) activities.
- Perform rigorous analysis of manufacturing data to identify sources of variation and drive corrective actions.
- Create and maintain process monitoring dashboards using data analysis tools to report on.
- Act as the technical lead for the specification, characterization, and qualification of automated and manual assembly and inspection equipment.
- Use process capability data (Cp/Cpk) to validate equipment performance against design and production requirements.
- Engage with vendors to ensure equipment meets technical specifications.
- Utilize formal problem-solving methodologies (e.g., Six Sigma, FMEA) to systematically improve manufacturing line performance, reduce scrap, and increase throughput.
Requirements
- Bachelor’s or MS degree in Mechatronics, Robotics, Product Design Electromechanical Systems
- 3+ years of experience focused on working with precision mechanical or mechatronic assemblies for consumer products.
- Strong understanding of and/or experience with products that use mechatronic technology (e.g. actuators, haptics, linear motors)
- Strong understanding of and/or experience with assemblies that utilize sensors
- Strong competency in interpreting mechanical drawings and applying Geometric Dimensioning and Tolerancing (GD&T) principles to tolerance stack-up analysis.
- Proficiency with data querying languages (SQL) and scripting for data analysis (Python).
- Demonstrated expertise in statistical analysis software (JMP, Minitab, or similar with scientific computing libraries).
- Extensive practical application of SPC, including control chart implementation (e.g., I-MR, Xbar-R) and interpretation.
- In-depth experience designing and analyzing DOEs (e.g., factorial, response surface) to solve complex process problems.
- Thorough understanding and execution of Measurement System Analysis (MSA) and GR&R.
- Expertise in process capability analysis (Cp/Cpk) and its application for process validation and monitoring.
- Demonstrated project management skills in a cross-functional, global environment.
- Ability to work independently and manage evolving priorities.
- Experience working directly with international Original Equipment Manufacturers (OEMs) and Contract Manufacturers (CMs).
- Ability to support a travel schedule of approximately 25% to manufacturing and supplier sites.
Benefits
- Paid time off
- Bonus plan
- 401(k) plan
- Education assistance
Applicant Tracking System Keywords
Tip: use these terms in your resume and cover letter to boost ATS matches.
Hard skills
statistical process control (SPC)data analysisstatistical tolerance analysisGage Repeatability & Reproducibility (GR&R)Design of Experiments (DOE)process capability analysis (Cp/Cpk)data querying (SQL)scripting (Python)Geometric Dimensioning and Tolerancing (GD&T)Measurement System Analysis (MSA)
Soft skills
project managementindependent workadaptabilitycross-functional collaborationcommunication