Senior Stress Engineer

AEVEX Aerospace

Senior Stress Engineer at AEVEX Aerospace analyzing primary & secondary aircraft structures for FAA compliance. Involves loads development, FEM modeling, and structural reporting.

Posted 7/29/2026full-timeRemote • California • 🇺🇸 United StatesSenior💰 $200,000 - $224,000 per yearWebsite

Core Competencies

Role fit

Core Competencies

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Demonstrates expertise in stress analysis, finite element modeling (FEM), and structural optimization for metallic and composite structures, while effectively collaborating with engineering teams and producing comprehensive technical reports.

Highest-signal resume keywords

Stress AnalysisFinite Element Modeling (FEM)Technical Report Writing14 CFR Part 23 and Part 25 RegulationsSheet Metal Modeling Techniques

ATS Keywords

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Applicant Tracking System Keywords

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Hard Skills

Stress AnalysisFinite Element Modeling (FEM)Structural OptimizationTechnical Report WritingEngineering Modeling TechniquesLoads DevelopmentFatigue & Damage Tolerance (F&DT) AnalysisBasic Thermal AnalysisNon-Linear AnalysisExcel Macros Development

Soft Skills

Strong Communication SkillsOrganizational SkillsAnalytical SkillsProblem Solving SkillsCollaboration

Tools & Technologies

MS OfficeMathcadEngineering DrawingsAirworthiness DocumentsMMPDSBruhnRoark

Certifications & Qualifications

Secret Security Clearance

Industry Keywords

Metallic StructuresComposite StructuresAircraft FastenersSheet Metal AssembliesMachined FittingsHoneycomb ConstructionSolid Laminate ConstructionFAA STC Project Specific Certification Plans

Tech Stack

Tools & technologies

Flutter

About the role

Key responsibilities & impact

Provides stress analysis of metallic & composite structures using classical hand calculations and finite element modeling (FEM) with advanced meshing techniques
Performs loads develop in support of static, dynamic and fatigue & damage tolerance assessments
Develops Fatigue & Damage Tolerance (F&DT) reports
Other functions may include basic thermal analysis, basic aero-elastic flutter, dynamic response, non- linear analysis, pre- and post-test analysis, structural optimization, and software programming
Completes stress notes & develops macros using Excel and Mathcad or similar software
Documents analyses in formal structural substantiation reports and other airworthiness documents
Contributes to FAA STC Project Specific Certification Plans (PSCP)
Interfaces with Design Engineers to determine structural load paths and design optimization
Reviews & approves engineering drawings & reports
Attends design reviews as necessary
Regular and reliable attendance on a full time basis [or in accordance with posted schedule].
Responsible for exhibiting professional behavior with both internal and external business associates that reflects positively on the company and is consistent with the company's policies and practices.
Embodies AEVEX’s cultural values and aligns daily actions with department goals and company culture.

Requirements

What you’ll need

Ability to obtain and maintain a Secret Security Clearance (US Citizenship required)
Familiarity with resources such as MMPDS, Bruhn, Roark, etc., aircraft fasteners, materials, sheet metal assemblies, machined fittings, composites (fiberglass/carbon fiber), and honeycomb and solid laminate construction
Knowledge of and familiarity with 14 CFR Part 23 and Part 25 structures regulations
Strong foundation in technical skills, such as stress analysis, FEM, and solid modeling.
Solid understanding of engineering modeling techniques and principles
Experience reviewing and interpreting engineering models, drawings and manuals
Strong organizational, analytical and problem solving skills
Ability to evaluate, document, and report information regarding designs based on structural trade studies
Experience with sheet metal modeling techniques for aircraft structures
Strong communication skills, both written and verbal.
Proficient in MS Office for report writing and analysis preparation
Ability to work collaboratively with the engineering team and cross functionally
Proficient in writing technical reports and presenting data in a clear and concise manner
Driven self starter with a strong sense of accountability

Benefits

Comp & perks

401(k)-retirement plan
comprehensive Medical, Dental, Vision, Disability and Life insurance group coverage with a portion of the premiums paid by the company
professional development funds
Employee Assistance Plan (EAP) with counseling, legal help, child and elder care support