CAE/CFD analysis of Air Handling Subsystem (ductwork, registers, cowl intake, extraction path, HVAC unit)
Run CAE/CFD and bench testing, interpret data and communicate across Design Studio, Body Interior & Exterior, Thermal Systems, Program Teams and Vehicle Architecture
Apply thermal/fluid modeling methodologies and analysis techniques to drive design and development of Air-Handling Subsystem on ICE, hybrid and electrified powertrains
Collaborate across functional teams during product development
Support product development process from analysis to optimization of interior airflow delivery
Requirements
Bachelor’s Degree in Mechanical Engineering, or related field with a focus on Thermodynamics, Heat Transfer and Fluid Mechanics
5+ years of experience working with 3D CFD software tools such as ANSYS/Fluent, Star-CCM+, OpenFOAM, ANSA
2+ years of proficiency in CAD tools such as CATIA, Teamcenter, 3DX
2+ years of working experience in analysis of thermal and fluid systems supporting product development
2+ years of programming experience (Java, Python, scripting)
Masters or Ph.D in Mechanical engineering or a related engineering field with a focus on Thermodynamics or Heat Transfer (preferred)
A background with both experimental and computational fluid mechanics (preferred)
Experience with 3D Conjugate heat transfer modeling (preferred)
Experience with method development in relation to Computational Fluid Dynamics (preferred)
Experience with Human Comfort Modeling (preferred)
Experience with the application of AI or LLM tools in the product development process (preferred)
Understanding of the Ford Product Development systems and tools (preferred)
Familiarity with Model Based System Engineering and System Engineering Best Practices (INCOSE) (preferred)
Strong written and verbal communication skills
Ability to work in a fast-paced environment with flexibility to adjust to changing priorities
Strong analytical abilities including data driven problem solving and root cause analysis
Must be legally authorized to work in the United States (visa sponsorship not available)